BRAKE SYSTEM
SECTION
BR
CONTENTS
PRECAUTIONS AND PREPARATION
............................3
Supplement Restraint System (SRS)
″
AIR BAG
″
and
″
SEAT BELT PRE-TENSIONER
″
.........................3
Precautions ..................................................................3
Preparation ..................................................................4
CHECK AND ADJUSTMENT
..........................................5
Checking Brake Fluid Level.........................................5
Checking Brake Line ...................................................5
Changing Brake Fluid ..................................................5
Brake Burnishing Procedure........................................5
BRAKE HYDRAULIC LINE
.............................................6
Bleeding Brake System ...............................................8
Removal.......................................................................9
Inspection.....................................................................9
Installation....................................................................9
LOAD SENSING VALVE
...............................................10
Removal and Installation ...........................................10
Removal..................................................................... 11
Installation.................................................................. 11
Inspection and Adjustment ........................................12
BRAKE PEDAL AND BRACKET
..................................14
Removal and Installation ...........................................14
Inspection...................................................................15
Adjustment .................................................................15
MASTER CYLINDER
.....................................................16
Removal.....................................................................16
Installation..................................................................16
BRAKE BOOSTER
........................................................17
Removal and Installation ...........................................17
Inspection...................................................................17
Installation..................................................................18
VACUUM HOSE
.............................................................19
Removal and Installation ...........................................19
Inspection...................................................................21
VACUUM PUMP (TD27Ti engine model)
....................23
Removal and Installation ...........................................23
Inspection...................................................................23
VACUUM PUMP (ZD30DDTi engine model)
...............25
Removal and Installation ...........................................25
FRONT DISC BRAKE
...................................................26
Pad Replacement ......................................................26
Removal.....................................................................27
Disassembly...............................................................27
Inspection...................................................................27
Assembly ...................................................................28
Inspection...................................................................28
Installation..................................................................30
REAR DRUM BRAKE
...................................................31
Removal.....................................................................32
Shoe Replacement ....................................................33
Inspection...................................................................33
Installation..................................................................33
PARKING BRAKE CONTROL
......................................35
Removal and Installation ...........................................35
Inspection...................................................................35
Adjustment .................................................................35
ANTI-LOCK BRAKE SYSTEM
......................................37
Purpose......................................................................37
Operation ...................................................................37
ABS Hydraulic Circuit ................................................37
System Description....................................................38
Removal and Installation ...........................................42
TROUBLE DIAGNOSES
...............................................47
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ..................................................47
Component Parts and Harness Connector
Location .....................................................................48
Circuit Diagram for Quick Pinpoint Check.................49
Wiring Diagram - ABS - .............................................50
CONSULT-II ...............................................................58
CONSULT-II Inspection Procedure............................59
Preliminary Check......................................................65
Ground Circuit Check ................................................66
Diagnostic Procedure 1 (Not self-diagnostic item)....67