Nissan Titan. Manual - part 135

DLN-112

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TRANSFER ASSEMBLY

17. Install the new snap ring to the L-H shift rod assembly using suit-

able tool.

CAUTION:

Do not reuse snap ring.

18. Install the clutch gear to the mainshaft.

19. Install the new snap ring to the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

20. Install the oil pump assembly to the mainshaft.

21. Install the new snap ring to the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

22. Install the retainer to the mainshaft.

CAUTION:

Set the projection of oil pump assembly to the identification

hole, and then align locating hole of retainer to the L-H shift

rod assembly.

23. Install the mainshaft rear bearing to the mainshaft using Tool.

CAUTION:

Do not push too hard in order to avoid snap rings becoming

dislodged from mainshaft.

SDIA2463E

SDIA2462E

SDIA2461E

SDIA2468E

Tool number

: KV32102700 ( — )

SDIA2469E

TRANSFER ASSEMBLY

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24. Install the new snap ring to the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

25. Install the spacer to the control shift rod.

26. Apply liquid gasket to the mating surface of the front case. 

• Use Genuine Anaerobic Liquid Gasket or equivalent.

Refer to 

GI-21, "Recommended Chemical Products and

Sealants"

.

CAUTION:

Remove old sealant adhering to mating surfaces. Also

remove any moisture, oil, or foreign material adhering to

application and mating surfaces.

27. Install the rear case to the front case.

28. Tighten the bolts to the specified torque. Refer to 

DLN-101, "Dis-

assembly and Assembly"

.

CAUTION:

Be sure to install the harness brackets and air breather

hose clamp.

29. Install the retainer bolts with new gasket. Tighten the bolts to the

specified torque. Refer to 

DLN-101, "Disassembly and Assem-

bly"

.

CAUTION:

• Do not reuse gasket.

• Tighten them to the specified torque again.

30. Apply petroleum jelly to the circumference of the new oil seal,

and install it to the front case using Tools.

CAUTION:

• Do not reuse oil seal.

• Apply petroleum jelly to oil seal.

SDIA2430E

WDIA0217E

SDIA3422E

SDIA2789E

Tool number

(A): ST30720000 (J-25405)
(B): KV40104830 ( — )

Dimension (A)

: 4.0 - 4.6 mm (0.157 - 0.181 in)

SDIA3191E

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31. Install the new rear oil seal until it is flush with the end face of the

rear case using Tool.

CAUTION:

• Do not reuse oil seal.

• Apply petroleum jelly to oil seal.

32. Install the oil cover until it reaches the end face of new dust cover.
33. Apply petroleum jelly to the circumference of the new dust cover

(1). Position the new dust cover as shown.

CAUTION:

• Do not reuse dust cover.

• Position the protrusions at the position shown.

• (2): Rear case assembly

• (A): Protrusions

34. Install the new dust cover to the rear case using Tool.

CAUTION:

• Do not reuse dust cover.

• Apply petroleum jelly to dust cover.

35. Apply sealant to the threads of the wait detection switch (gray).

Then install it to the rear case and tighten to the specified

torque. Refer to 

DLN-101, "Disassembly and Assembly"

.

• Use Genuine Silicone RTV or equivalent. Refer to 

GI-21,

"Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant and oil adhering to threads.

Tool number

: KV38100500 ( — )

PDIA0115E

AWDIA0550GB

Tool number

: KV40105310 ( — )

PDIA0116E

SDIA3389E

TRANSFER ASSEMBLY

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36. Apply sealant to the threads of the 4LO switch (gray with green

paint) and ATP switch (black). Then install them to the front case

and tighten to the specified torque. Refer to 

DLN-101, "Disas-

sembly and Assembly"

.

• Use Genuine Silicone RTV or equivalent. Refer to 

GI-21,

"Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant and oil adhering to threads.

37. Install the new front oil seal until it is flush with the end face of

the front case using Tool.

CAUTION:

• Do not reuse oil seal.

• Apply petroleum jelly to oil seal.

38. Align the matching mark on the front drive shaft with the mark on

the companion flange, then install the companion flange.

39. Install the new companion flange self-lock nut. Tighten to the

specified torque using suitable tool. Refer to 

DLN-101, "Disas-

sembly and Assembly"

.

CAUTION:

Do not reuse self-lock nut.

40. Install the new O-ring to the transfer control device.

CAUTION:

• Do not reuse O-ring.

• Apply petroleum jelly to O-ring.

SDIA3390E

Tool number

: KV38100500 ( — )

PDIA0117E

SDIA2779E

WDIA0219E

SDIA3378E