Nissan Note E12. Manual - part 619

TM-34

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

TRANSAXLE ASSEMBLY

31. Remove differential side bearing outer races (1) from clutch

housing and transaxle case, using suitable tool.

CAUTION:

Do not damage transaxle case and clutch housing.

32. Pull 2-way connector (1) straight out to remove it from air

breather inner tube (2).

33. Remove air breather inner tube from transaxle case.

34. Remove bushings (1) from transaxle case, using suitable tool.
35. Remove retaining pin (

) from selector, using suitable tool.

36. Remove selector from control shaft.
37. Remove oil gutter from transaxle case.

38. Remove bolt (

), and then remove bushing, spring, and gear

catch from transaxle case.

39. Remove check ball plug from transaxle case.

40. Remove bolts (

), and then remove control shaft (1) from tran-

saxle case.

41. Remove O-ring from control shaft.

JPDIC0484ZZ

PCIB1541E

PCIB1538E

JPDIC0533ZZ

PCIB1540E

TRANSAXLE ASSEMBLY

TM-35

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

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42. Expand snap rings (1) and remove input shaft rear bearing and

mainshaft rear bearing from transaxle case, using Tool (A).

43. Remove snap rings from transaxle case.
44. Remove check balls (2) from transaxle case.

Assembly

INFOID:0000000009417606

1. Install snap rings (1) along transaxle case groove so that notch

mates with housing as shown.

CAUTION:

• Do not reuse snap rings.

• Check snap ring installation direction.

• Be sure to align notch with housing.

2. Expand snap rings (1) and install input shaft rear bearing and

mainshaft rear bearing to transaxle case, using Tool (A).

CAUTION:

Check that snap ring is correctly installed within bearing

groove.

3. Install check balls (2) to transaxle case.

4. Install bushings (1) until they reach transaxle case, using suit-

able tool (A).

CAUTION:

Do not reuse bushings.

5. Apply gear oil to O-ring, and then install it to control shaft.

CAUTION:

Do not reuse O-ring.

Tool number

: ST35300000 ( — )

PCIB1535E

PCIB1547E

Tool number

: ST35300000 ( — )

PCIB1548E

JPDIC0636ZZ

TM-36

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

TRANSAXLE ASSEMBLY

6. Install control shaft (1) to transaxle case, and tighten bolts (

)

to the specified torque.

CAUTION:

Replace control shaft and selector as a set.

7. Install selector to control shaft, and then install retaining pin (

)

to selector, using suitable tool.

CAUTION:

• Be careful with the orientation of selector.

• Replace control shaft and selector as a set.

• Do not reuse retaining pin.

8. Install gear catch, spring, and bushing to transaxle case, and

then tighten bolt (

) to the specified torque.

CAUTION:

Replace gear catch, spring, and bushing as a set.

9. Install oil gutter to transaxle case.

10. Install air breather inner tube (2) to transaxle case.

CAUTION:

Do not damage air breather inner tube.

NOTE:

It is easier to install when air breather inner tube end is wrapped

and narrowed by tape. Remove tape after installation.

11. Insert 2-way connector (1) straight, and then install it to air

breather inner tube.

CAUTION:

Check air breather inner tube for twists after installing.

12. Install differential side oil seals (1) to clutch housing and tran-

saxle case, using Tool.

PCIB1540E

SCIA1726J

JPDIC0533ZZ

PCIB1541E

(B)

: Transaxle case side

(C)

: Clutch housing side

Dimension (L

1

)

: 5.7 – 6.3 mm (0.224 – 0.248 in)

Dimension (L

2)

: 2.4 – 3.0 mm (0.094 – 0.118 in)

Tool number

: KV32500QAA ( — )

JPDIC0401ZZ

TRANSAXLE ASSEMBLY

TM-37

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

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CAUTION:

• Do not reuse differential side oil seal.

• Do not tilt differential side oil seal.

• Do not damage clutch housing and transaxle case.

13. Install differential side bearing outer races until they reach clutch

housing and transaxle case, using Tool (A).

CAUTION:

Replace differential side bearing outer race and differential

side bearing as a set.

14. Install bushings (1) until they reach clutch housing, using suit-

able tool (A).

CAUTION:

Do not reuse bushings.

15. Install oil channel to clutch housing.

CAUTION:

Do not reuse oil channel.

16. Install mainshaft front bearing so that it becomes even with

clutch housing surface, using Tool (A).

17. Install input shaft front bearing so that it becomes even with

clutch housing surface, using Tool (A).

18. Install pinion gear, pinion shaft, and plug to clutch housing.

Tool number

: KV32300QAE ( — )

PCIB1549E

JPDIC0637ZZ

Tool number : ST33400001 ( — )

PCIB1544E

Tool number

: KV40100900 ( — )

PCIB1545E