Nissan Note E12. Manual - part 74

 

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Nissan Note E12. Manual - part 74

 

 

BR-32

< REMOVAL AND INSTALLATION >

VACUUM LINES

VACUUM LINES

Exploded View

INFOID:0000000009365018

Removal and Installation

INFOID:0000000009365019

REMOVAL

1. Remove the air cleaner and air duct. Refer to 

EM-26, "Removal and Installation"

.

2. Remove the vacuum hose and vacuum piping.

INSTALLATION

Installation is in the reverse order of removal.

• When installing vacuum hose, insert until tip reaches the back-end

of length (A) or further as shown.

CAUTION:

Do not use lubricating oil during assembly.

- Face the paint mark of vacuum hose (intake manifold side) upward

to assemble.

- Face the other paint marks of vacuum hose to the vehicle front

side to assemble.

Inspection

INFOID:0000000009365020

INSPECTION AFTER REMOVAL

Appearance

1.

Clamp

2.

Vacuum hose 

3.

Vacuum piping

A.

To brake booster

B.

Paint mark

C.

To intake manifold

JSFIA0997ZZ

Length : 24 mm (0.94 in) or more

JPFIA0023ZZ

VACUUM LINES

BR-33

< REMOVAL AND INSTALLATION >

C

D

E

G

H

I

J

K

L

M

A

B

BR

N

O

P

Check for correct assembly, damage and deterioration.

BR-34

< REMOVAL AND INSTALLATION >

FRONT DISC BRAKE

FRONT DISC BRAKE

BRAKE PAD
BRAKE PAD : Exploded View

INFOID:0000000009365021

BRAKE PAD : Removal and Installation

INFOID:0000000009365022

WARNING:

Clean any dust from the front brake and rear brake with a vacuum dust collector. Do not blow with

compressed air.

CAUTION:

• While removing caliper, do not depress the brake pedal because the piston will pop out. 

• It is not necessary to remove bolts on torque member and brake hose except for disassembly or

replacement of front disc brake caliper. In this case, hang front disc brake caliper with a wire so as

not to stretch brake hose.

• Do not damage piston boot.

• Keep disc brake rotor and brake pads free from brake fluid and grease.

REMOVAL

1. Remove the front wheel and tire using power tool.
2. Remove sliding pin bolts.
3. Suspend the cylinder body with suitable wire in a position so that the brake hose will not stretch. Then

remove the pad return springs, brake pads, shims and pad retainers from the torque member.

CAUTION:

• Do not deform the pad return springs or pad retainers when servicing the brake pads.

• Note the position of the brake pads during removal to aid installation.

4. Perform inspection after removal. Refer to 

BR-35, "BRAKE PAD : Inspection"

.

INSTALLATION

1. Install the pad retainers to the torque member.

CAUTION:

• Install the pad retainers so that they will not be lifted up from the torque member.

• Do not deform the pad retainers.

1.

Cylinder body

2. Inner shim

3.

Inner pad (with pad wear sensor)

4.

Pad return spring

5. Pad retainer

6.

Torque member

7.

Outer pad

8. Outer shim

Apply MOLYKOTE

®

 7439 or equivalent.

AWFIA1020ZZ

FRONT DISC BRAKE

BR-35

< REMOVAL AND INSTALLATION >

C

D

E

G

H

I

J

K

L

M

A

B

BR

N

O

P

2. Apply MOLYKOTE

®

 7439 or equivalent to the to the mating surfaces between the shims and the brake

pads.

3. Install the brake pads and shims to the torque member.

CAUTION:

• Replace the brake pads and shims if they have been dropped or sustained and impact.

• If any shim is damaged by corrosion, replace it.

• Always replace shims and brake pads as a set.

4. Install the pad return springs to the brake pads.

CAUTION:

• Do not deform the pad return springs.

• Correctly insert the pad return spring into the pad return spring hole on the brake pad.

5. Install cylinder body to torque member.

CAUTION:

When installing new brake pads, check the brake fluid level in the reservoir tank because brake

fluid returns to the reservoir tank when pressing piston in.

NOTE:

Use a disc brake piston tool to press piston into the cylinder body. 

6. Install the sliding pin bolts and tighten to the specified torque. Refer to 

BR-34, "BRAKE PAD : Exploded

View"

.

7. Depress the brake pedal several times to verify that brake drag does not exist for the front disc brake.

Refer to 

BR-35, "BRAKE PAD : Inspection"

.

8. Install the front wheel and tire. Refer to 

WT-8, "Exploded View"

.

9. Perform the inspection after installation. Refer to 

BR-35, "BRAKE PAD : Inspection"

.

BRAKE PAD : Inspection

INFOID:0000000009365023

INSPECTION AFTER REMOVAL

If any shim is subject to serious corrosion, replace it with a new one.

INSPECTION AFTER INSTALLATION

1. Check drag of front disc brake. If any drag is found, follow the procedure described below:
a. Remove brake pads. Refer to 

BR-34, "BRAKE PAD : Removal and Installation"

.

b. Press the piston.
c. Install brake pads. Refer to 

BR-34, "BRAKE PAD : Removal and Installation"

.

d. Securely depress the brake pedal several times.
e. Check drag of front disc brake again. If any drag is found, disassemble the cylinder body and replace if

necessary. Refer to 

BR-37, "BRAKE CALIPER ASSEMBLY : Disassembly and Assembly"

.

2. Burnish the brake pads and disc brake rotor mutually contacting surfaces, after refinishing or replacing

disc brake rotors, after replacing brake pads, or if a soft pedal occurs at very low mileage. Refer to 

BR-15,

"BRAKE PAD : Brake Burnishing"

.

BRAKE CALIPER ASSEMBLY
BRAKE CALIPER ASSEMBLY : Exploded View

INFOID:0000000009365024

REMOVAL

 

 

 

 

 

 

 

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