Nissan Leaf. Manual - part 1237

PDM(POWER DELIVERY MODULE)

VC-115

< REMOVAL AND INSTALLATION >

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13. Disconnect water hose   and water hose  .

WARNING:

Be sure to put on insulating protective gear before

beginning work on the high voltage system.

14. Remove the PDM (Power Delivery Module) harness connector  , then remove the harness bracket  .

WARNING:

Be sure to put on insulating protective gear before beginning work on the high voltage sys-

tem.

NOTE:

Loosen the PDM (Power Delivery Module) harness connector by rotating it counterclockwise and remove

it.

15. Remove the bracket  , and disconnect the 12 V battery nega-

tive cable   and 12 V battery positive cable   on the PDM

(Power Delivery Module) side.

WARNING:

Be sure to put on insulating protective gear before

beginning work on the high voltage system.

16. Remove the normal charge port and quick charge port. Refer to 

VC-135, "Removal and Installation"

 (nor-

mal charge port) and 

VC-128, "Removal and Installation"

 (quick charge port).

WARNING:

Be sure to put on insulating protective gear before beginning work on the high voltage sys-

tem.

: Electric water pump

: Inverter

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VC-116

< REMOVAL AND INSTALLATION >

PDM(POWER DELIVERY MODULE)

17. Remove the bus bar cover   and remove the bus bar fastening

bolt   between the PDM (Power Delivery Module) and inverter.

WARNING:

Be sure to put on insulating protective gear before

beginning work on the high voltage system.

CAUTION:

Must be opening of PDM (Power Delivery Module) with a tape or equivalent to seal out foreign

materials.

18. Remove the PDM (Power Delivery Module) mounting bolts  .

WARNING:

Be sure to put on insulating protective gear before beginning work on the high voltage sys-

tem.

: Vehicle front

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PDM (Power Delivery Module) right side

PDM (Power Delivery Module) left side

Vehicle front

PDM(POWER DELIVERY MODULE)

VC-117

< REMOVAL AND INSTALLATION >

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19. Insert guide pins [SST: KV99112300 (J-50150)] (C) and (D) into the PDM (Power Delivery Module) mount-

ing bolt holes shown in the figure.

NOTE:

Install and remove the guide pins by hand.

20. Install the engine slinger (service part) onto the PDM (Power Delivery Module).

NOTE:

• Parts number

- Engine slinger (LH) : 10006 MA00B

- Engine slinger (RH) : 10006 AG01A

- Engine slinger mounting bolt (RH) : 01125 N8031

- Engine slinger mounting bolt (LH) : 01125 N8061

WARNING:

Be sure to put on insulating protective gear before beginning work on the high voltage sys-

tem.

NOTE:

• Fasten the left engine slinger with a bolt at 1 location.

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PDM (Power Delivery Module) right side

PDM (Power Delivery Module) left side

C

Guide pin (106 mm)

D

Guide pin (96 mm)

Vehicle front

Vehicle front

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< REMOVAL AND INSTALLATION >

PDM(POWER DELIVERY MODULE)

• Tighten the engine slinger mounting bolts to the following torque.

21. Install the slinger and shackle [SST: KV99112200 (J-50149)]

onto the left and right engine slingers, then install the engine

crane.

WARNING:

Be sure to put on insulating protective gear before

beginning work on the high voltage system.

NOTE:

Because of the engine hood rod, install the engine slinger from

the vehicle left side.

22. Separate the PDM (Power Delivery Module) from the inverter.

WARNING:

Be sure to put on insulating protective gear before beginning work on the high voltage sys-

tem.

• Because the bus bar gasket is difficult to remove, gently rock the PDM (Power Delivery Module) while

raising the engine crane.

• When lifting with the engine crane, the PDM (Power Delivery Module) tilts. Therefore hold the bus bar

side (vehicle left side) while raising the engine crane.

• When the PDM (Power Delivery Module) has been raised to at or above the height of the bus bar, move

the engine crane, avoiding the bus bar, and pull to remove the locating pin.

CAUTION:

• Be careful that the engine crane does not contact the hood.

• When removing, be careful that the PDM (Power Delivery Module) does not contact the wind-

shield glass.

• When moving, be careful that the PDM (Power Delivery Module) does not contact the high-volt-

age bus bar.

23. Prepare the work bench, and lower the PDM (Power Delivery

Module) onto blocks of wood or similar material.

WARNING:

Be sure to put on insulating protective gear before

beginning work on the high voltage system.

CAUTION:

Tightening torque value : 25 N·m (2.6 kg-m)

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