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EM-188 [YD] CYLINDER HEAD 3. Remove cylinder head assembly. ● Loosen and remove mounting bolts in the reverse order ● Lift up the cylinder head assembly to avoid interference with CAUTION: Remove glow plug in advance to avoid damage as the tip ● For glow plug removal, the following shall be noted. CAUTION: ● To avoid breakage, do not remove glow plug unless necessary. ● Perform continuity test with glow plug installed. ● Keep glow plug from any impact. (Replace if dropped from a height 10 cm (3.94 in) or higher.) ● Do not use air impact wrench. INSPECTION AFTER REMOVAL ● Using micrometer, measure the outer diameters d1 and d2 of ● If the necking point can be identified, set it as measuring point ● Calculate the difference between d1 and d2. ● If out of the limit, replace cylinder head bolt. Cylinder Head-to-block Difference Check ● After installing cylinder head, measure dimension from the front ● If the difference is out of the range, check fitting of dowel pins INSTALLATION Before installation, remove old liquid gasket from mating surface of all liquid gasket applied parts. 1. Install cylinder head gasket. ● Cylinder head gasket to be installed is selected by its thick- – When replacing gasket alone • Install a gasket with same thickness as that of the one removed. • Identify the thickness of gasket by the number of cut-outs on the rear RH side. JEM149G Limit : 0.15 mm (0.0059 in) JEM171G Standard : 23.53 - 24.07 mm (0.9264 - 0.9476 in) JEM172G MBIA0020E |