Nissan Pathfinder (2009 year). Manual - part 429

 

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Nissan Pathfinder (2009 year). Manual - part 429

 

 

FSU-4

< PREPARATION >

PREPARATION

PREPARATION

PREPARATION

Special Service Tool

INFOID:0000000003939315

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Commercial Service Tool

INFOID:0000000003939316

Tool number
(Kent-Moore No.)
Tool name

Description

ST29020001
(J-24319-01)
Gear arm puller

Removing ball joint for knuckle
a: 34 mm (1.34 in)
b: 6.5 mm (0.256 in)
c: 61.5 mm (2.421 in)

HT72520000
(J-25730-A)
Ball joint remover

Removing tie-rod outer end

NT694

NT146

Tool name

Description

Attachment wheel alignment

Measuring wheel alignment
a: Screw M24 x 1.5 pitch
b: 35 mm (1.38 in) dia.
c: 65 mm (2.56 in) dia.
d: 56 mm (2.20 in)
e: 12 mm (0.47 in)

Spring compressor

Removing and installing coil spring

Power tool

Loosening bolts and nuts

NT148

NT717

PBIC0190E

2009 Pathfinder

NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING

FSU-5

< SYMPTOM DIAGNOSIS >

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SYMPTOM DIAGNOSIS

NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING

NVH Troubleshooting Chart

INFOID:0000000003939317

Use the chart below to help you find the cause of the symptom. Repair or replace parts as necessary.

x: Applicable

Reference page

FSU-13

FSU-14

FSU-13

FSU-13

FSU-25

FSU-6

FSU-6

FSU-6

F

A

X-4,

 "NVH T

ro

u

b

les

ho

ot

ing

 Ch

art"

DL

N-33

6, 

"NVH T

rou

bl

es

ho

oti

n

g

 Cha

rt"

 (R18

0A)

DLN-37

0,

 "NVH T

ro

u

b

les

h

oot

in

g Ch

art"

 (M

20

5)

F

A

X-4,

 "NVH T

ro

u

b

les

ho

ot

ing

 Ch

art"

F

A

X-4,

 "NVH T

ro

u

b

les

ho

ot

ing

 Ch

art"

F

A

X-4,

 "NVH T

ro

u

b

les

ho

ot

ing

 Ch

art"

B

R

-6

, "

N

V

H

 T

rou

bl

es

ho

oti

n

g

 Cha

rt"

ST

-9, 

"NVH T

rou

bl

es

ho

ot

ing

 Cha

rt"

Possible Cause and
SUSPECTED PARTS

Im

p

rop

er i

n

s

ta

lla

ti

o

n

, lo

os

en

es

s

Sh

oc

k ab

so

rbe

de

form

a

tio

n,

da

ma

ge

 or d

e

fl

e

c

ti

on

Bu

sh

in

g o

r m

o

u

n

ti

ng

 de

teri

ora

tio

n

Part

s interf

erence

S

p

rin

g

 f

a

ti

gu

e

Su

sp

en

si

on

 lo

os

en

es

s

In

co

rrec

t wh

ee

l a

lig

nm

en

t

S

tab

ili

ze

r ba

r fa

tig

u

e

DRIVE SHAFT

DIFF

ERENTIAL

WHEE

L HUB A

N

BEARING

TI

RE

S

ROAD WHEE

L

BRAKE

S

STE

E

RING

Symptom

Noise

×

×

×

×

×

×

×

×

×

×

×

×

×

Shake

×

×

×

×

×

×

×

×

×

×

×

Vibration

×

×

×

×

×

×

×

×

×

Shimmy

×

×

×

×

×

×

×

×

×

×

Shudder

×

×

×

×

×

×

×

×

Poor quality ride or handling

×

×

×

×

×

×

×

×

×

×

2009 Pathfinder

FSU-6

< ON-VEHICLE MAINTENANCE >

ON-VEHICLE SERVICE

ON-VEHICLE MAINTENANCE

ON-VEHICLE SERVICE

Front Suspension Parts

INFOID:0000000003939318

Check front suspension parts for excessive play, cracks, wear and
other damage.
• Shake each front wheel to check for excessive play. If looseness is

noted:

- inspect wheel bearing end play. Refer to 

FAX-5, "On-Vehicle

Inspection and Service"

.

- check ball joint end play. Refer to 

FSU-10, "Inspection"

.

• Make sure that the cotter pin is inserted in drive shaft end (4WD

only).

• Retighten all nuts and bolts to the specified torque.

• Check shock absorber for oil leakage and other damage.
• Check suspension ball joint for grease leakage and ball joint dust

cover for cracks and other damage.

Front Wheel Alignment

INFOID:0000000003939319

PRELIMINARY INSPECTION

WARNING:

Always adjust the alignment with the vehicle on a flat surface.
NOTE:
If alignment is out of specification, inspect and replace any damaged or worn rear suspension parts before
making any adjustments.
1.

Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.

2.

Check the tires for incorrect air pressure and excessive wear.

3.

Check the wheels for run out and damage. Refer to 

WT-46, "Inspection"

.

4.

Check the wheel bearing axial end play. Refer to 

FAX-5, "On-Vehicle Inspection and Service"

.

5.

Check the shock absorbers for leaks or damage.

6.

Check each mounting point of the suspension components for any excessive looseness or damage.

7.

Check each link, arm, and the suspension member for any damage.

8.

Check the vehicle height. Refer to 

FSU-25, "Wheelarch Height (Unladen*1)"

.

GENERAL INFORMATION AND RECOMMENDATIONS

1.

A Four-Wheel Thrust Alignment should be performed.
• This type of alignment is recommended for any NISSAN vehicle.
• The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel

is centered.

• The alignment machine itself should be capable of accepting any NISSAN vehicle.
• The alignment machine should be checked to ensure that it is level.

Suspension component torques

: Refer to 

FSU-13, 

"Component"

SMA525A

SFA392B

2009 Pathfinder

ON-VEHICLE SERVICE

FSU-7

< ON-VEHICLE MAINTENANCE >

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2.

Make sure the alignment machine is properly calibrated.
• Your alignment machine should be regularly calibrated in order to give correct information.
• Check with the manufacturer of your specific alignment machine for their recommended Service/Cali-

bration Schedule.

THE ALIGNMENT PROCESS

IMPORTANT: Use only the alignment specifications listed in this Service Manual. Refer to 

FSU-24, "Wheel

Alignment (Unladen*1)"

.

1.

When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Do NOT use these indicators.
• The alignment specifications programmed into your alignment machine that operate these indicators

may not be correct.

• This may result in an ERROR.

2.

Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com-
pensate” the sensors (alignment targets or head units). Do NOT use this “Rolling Compensation”
method.
• Use the “Jacking Compensation” method. After installing the alignment targets or head units, raise the

vehicle and rotate the wheels 1/2 turn both ways.

• See Instructions in the alignment machine you are using for more information.

CAMBER AND CASTER

1.

Measure camber and caster of both the right and left wheels
with a suitable alignment gauge and adjust as necessary to
specification.

NOTE:
Some vehicles may be equipped with straight (non-adjustable)
lower link bolts and washers. In order to adjust camber and
caster on these vehicles, first replace the lower link bolts and
washers with adjustable (cam) bolts and washers.

2.

If outside of the specified value, adjust camber and caster using
the adjusting bolts in the front lower link.

CAUTION:

After adjusting the camber then check the toe-in.
NOTE:
Camber changes about 3' (0.05

°

) minutes with each graduation

of one adjusting bolt. Refer to table below for examples of lower
link adjusting bolt effect on camber and caster. 

3.

Tighten the adjusting bolt nuts to specification. Refer to 

FSU-13, "Component"

.

TOE-IN

Camber

: Refer to 

FSU-24, "Wheel Alignment (Unlad-

en*1)"

.

SRA096A

WEIA0115E

Rear adjusting 
bolt

1 In

1 Out

1 In

1 Out

0

0

1 In

1 Out

Front adjusting 
bolt

1 Out

1 In

1 In

1 Out

1 In

1 Out

0

0

Camber
Degree minute 
(Decimal degree)

0 (0)

0 (0)

7' (0.12

°

)

- 7' (-0.12

°

)

3'  (0.05

°

)

- 3' (-0.05

°

)

3'  (0.05

°

)

- 3' (-0.05

°

)

Caster
Degree minute 
(Decimal degree)

- 12' (-0.20

°

)

12' (0.20

°

)

0 (0)

0 (0)

6' (0.10

°

)

- 6' (-0.10

°

)

- 6' (-0.10

°

)

6'  (0.10

°

)

2009 Pathfinder

FSU-8

< ON-VEHICLE MAINTENANCE >

ON-VEHICLE SERVICE

WARNING:

• Always perform the following procedure on a flat surface.
• Make sure that no person is in front of the vehicle before pushing it.

1.

Bounce the front of vehicle up and down to stabilize the vehicle height (posture).

2.

Push the vehicle straight ahead about 5 m (16 ft).

3.

Put a mark on base line of the tread (rear side) of both front tires
at the same height as hub center as shown. These marks are
measuring points.

4.

Measure the distance “A” on the rear side of the front tires as
shown.

5.

Push the vehicle slowly ahead to rotate the wheels 180

°

degrees (1/2 a turn).

CAUTION:

If the wheels have rotated more than 180

°

 degrees (1/2

turn), start this procedure again from the beginning. Never
push the vehicle backward.

6.

Measure the distance “B” on the front side of the front tires at the
same marks as shown. Total toe-in is calculated as “A” – “B”.

7.

Adjust the toe-in by varying the length of the steering outer tie-
rods.

a.

Loosen the outer tie-rod lock nuts.

b.

Adjust the toe-in by screwing the outer tie-rods in or out.

c.

Tighten the outer tie-rod lock nuts to specification.

FRONT WHEEL TURNING ANGLE

NOTE:
Check front wheel turning angle after the toe-in inspection.

1.

Place front wheels on turning radius gauges in straight ahead
position and rear wheels on stands so that vehicle can be level.
Check the maximum inner and outer wheel turning angles for LH
and RH road wheels.

2.

Start engine and run at idle, turn steering wheel all the way right
and left, measure the turning angle.

AFA050

Total toe-in

Refer to 

FSU-24, "Wheel Alignment (Un-

laden*1)"

.

SFA234AC

Standard length “L”

: Refer to 

ST-32, "Steering Outer 

Socket and Inner Socket"

.

Lock nut 

: Refer to 

ST-29, "Disassembly and 

Assembly"

.

SFA486A

Wheel turning angle 
(full turn)

: Refer to 

FSU-24, "Wheel 

Alignment (Unladen*1)"

.

SFA439BA

2009 Pathfinder

ON-VEHICLE SERVICE

FSU-9

< ON-VEHICLE MAINTENANCE >

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• Any turning angles are not adjustable. If any of steering angles are out of the specification, check if the

following parts are worn or damaged.

- Steering gear
- Steering column
- Front suspension components

If found that they are worn or damaged, replace them with new ones.

2009 Pathfinder

FSU-10

< ON-VEHICLE MAINTENANCE >

UPPER BALL JOINT AND LOWER BALL JOINT

UPPER BALL JOINT AND LOWER BALL JOINT

Inspection

INFOID:0000000003939320

• Check the ball joint for excessive play. Replace the upper or lower link assembly if any of the following

exists:

- Ball joint stud is worn.
- Ball joint is hard to swing.
- Ball joint play in axial directions or end play is excessive.

SWINGING FORCE 

NOTE:
Before checking the axial forces and end play, turn the lower ball joint at least 10 revolutions so that the ball
joint is properly broken in.

1.

Measure the ball joint swinging force using a suitable tool.
• Measure at the cotter pin hole for upper ball joint as shown.
• Measure at the groove for lower ball joint as shown.

2.

Verify the ball joint swinging force is within specification.

TURNING FORCE

NOTE:
Before checking the axial forces and end play, turn the lower ball joint at least 10 revolutions so that the ball
joint is properly broken in.

VERTICAL END PLAY

Check dust cover for damage. Replace it and the cover clamp if necessary.
NOTE:

WEIA0076E

Swinging force “A” (Measurement point at either cot-
ter pin hole or groove of ball stud)

Upper

: 8.1 - 79 N (0.83 - 8.1 kg-f, 1.82 - 17.8 lb-f) at 
hole

Lower

: 11.4 - 145.5 N (1.16 - 14.84 kg-f, 2.56 - 32.71 lb-
f) at groove

SFA858A

Turning torque “B”

Upper

: 0.5 - 4.9 N·m (0.05 - 0.49 kg-m, 5 - 43 in-lb)

Lower

: 0.5 - 6.4 N·m (0.05 - 0.65 kg-m, 5 - 56 in-lb)

SFA858A

2009 Pathfinder

UPPER BALL JOINT AND LOWER BALL JOINT

FSU-11

< ON-VEHICLE MAINTENANCE >

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Before checking the axial forces and end play, turn the lower ball
joint at least 10 revolutions so that the ball joint is properly broken in.

Vertical end play “C”

: 0 mm (0 in)

SFA858A

2009 Pathfinder

 

 

 

 

 

 

 

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