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Nissan Pathfinder (2008 year). Manual - part 619

TM-294

< DISASSEMBLY AND ASSEMBLY >

ASSEMBLY

15. Install seal rings to drum support.

CAUTION:

• Do not reuse seal rings.
• Apply petroleum jelly to seal rings.

16. Install spring retainer and return spring in transmission case.

17. Install snap ring in transmission case while compressing return

spring using Tool.

CAUTION:

Securely assemble them using a flat-bladed screwdriver so
that snap ring tension is slightly weak.

18. Install reverse brake drive plates driven plates and dish plates in

transmission case.

CAUTION:

Take care with order of plates.
• VQ40DE models
- Snap ring (1)
- Retaining plate (2)
- Drive plate (3)
- Driven plate (4)
- Dish plate (5)
- Driveplate/Driven plate:6/6

SCIA3333E

SCIA2324E

Tool number

: KV31102400 (J-34285 and J-34285-87)

SCIA5877E

SCIA6949E

ASSEMBLY

TM-295

< DISASSEMBLY AND ASSEMBLY >

CAUTION:

Take care with order of plates.
• VK56DE models
- Snap ring (1)
- Retaining plate (2)
- Drive plate (3)
- Driven plate (4)
- Dish plate (5)
- Driveplate/Driven plate: 7/7

19. Assemble N-spring.
20. Install reverse brake retaining plate in transmission case.

21. Install snap ring in transmission case.

WCIA0625E

SCIA5249E

SCIA2439E

TM-296

< DISASSEMBLY AND ASSEMBLY >

ASSEMBLY

22. Measure clearance (A) between retaining plate and snap ring. If

not within specified clearance, select proper retaining plate.

23. Install needle bearing to transmission case.

CAUTION:

• Take care with the direction of needle bearing. Refer to

TM-248, "Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings"

• Apply petroleum jelly to needle bearing.

24. Install revolution sensor to transmission case and tighten bolt to

specified torque.

CAUTION:

• Do not subject sensor to impact by dropping or hitting it.
• Do not disassemble sensor.
• Do not allow metal filings or any foreign material to get on

the sensor's front edge magnetic area.

• Do not place sensor in an area affected by magnetism.

25. Install new rear oil seal until it is flush into the rear extension

case (2WD models) using Tool or adapter case (4WD models)
using suitable tool.

CAUTION:

• Apply ATF to rear oil seal.
• Do not reuse rear oil seal.

Clearance “A”

: 0.7 - 1.1mm (0.028 - 0.043 in)

Retaining plate

: Refer to

TM-316, "Reverse

brake"

SCIA3129E

SCIA5031E

Revolution sensor bolt

: 5.8 N·m (0.59 kg-m, 51 in-lb)

SCIA2320E

Tool number

: ST33400001 (J-26082)

WCIA0475E

ASSEMBLY

TM-297

< DISASSEMBLY AND ASSEMBLY >

26. Install return spring (1) to parking pawl (2).

27. Install parking pawl (with return spring) and pawl shaft to rear

extension (2WD models) or adapter case (4WD models).

28. Install parking actuator support to rear extension (2WD models)

or adapter case (4WD models).

29. Install needle bearing (1) to rear extension (2WD models) or

adapter case (4WD models).

CAUTION:

Apply petroleum jelly to needle bearing.

30. Install seal rings to output shaft.

CAUTION:

• Do not reuse seal rings.
• Apply petroleum jelly to seal rings.

SCIA6180J

SCIA3424E

SCIA3423E

SCIA6179J

SCIA5209E

TM-298

< DISASSEMBLY AND ASSEMBLY >

ASSEMBLY

31. Install parking gear to output shaft.

32. Install output shaft in transmission case.

CAUTION:

Do not mistake front of shaft for rear because both sides
look similar (thinner end is front side).

33. Install bearing race to output shaft.

34. Install rear extension assembly (2WD models) or adapter case assembly (4WD models) according to the

following procedures.

2WD models

Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to

GI-26, "Recommended Chemical Prod-

ucts and Sealants"

.) to rear extension assembly as shown.

CAUTION:

Completely remove all moisture, oil, old sealant and any
foreign material from the transmission case and rear exten-
sion assembly mating surfaces.

SCIA5247E

SCIA5030E

SCIA5245E

SCIA5212E

ASSEMBLY

TM-299

< DISASSEMBLY AND ASSEMBLY >

ii.

Install rear extension assembly to transmission case.

CAUTION:

Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.

iii.

Install brackets (VK56DE models only)

iv.

Tighten rear extension assembly bolts to specified torque.
• 1: Self sealing bolts
• 2: Rear extension assembly bolts

CAUTION:

Do not reuse self-sealing bolt.

4WD models

Install gasket onto transmission case.

CAUTION:

• Completely remove all moisture, oil, old gasket and any

foreign material from the transmission case and adapter
case assembly mating surfaces.

• Do not reuse gasket.

ii.

Install adapter case assembly to transmission case.

CAUTION:

Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.

SCIA5029E

Rear extension
assembly bolt

: 52 N·m (5.3 kg-m, 38 ft-lb)

Self-sealing bolt

: 61 N·m (6.2 kg-m, 45 ft-lb)

WCIA0562E

SCIA5231E

SCIA5186E

TM-300

< DISASSEMBLY AND ASSEMBLY >

ASSEMBLY

iii.

Install brackets (VK56DE models only)
• 1: Brackets
• 2: Self-sealing bolts

iv.

Tighten adapter case assembly to specified torque.
• 1:
• 2: Brackets
• 3: Self-sealing bolts

CAUTION:

Do not reuse self-sealing bolt (2).

35. Install direct clutch assembly in reverse brake.

CAUTION:

Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.

WCIA0563E

Adapter case
assembly bolt

: 52 N·m (5.3 kg-m, 38 ft-lb)

Self-sealing bolt

: 61 N·m (6.2 kg-m, 45 ft-lb)

SCIA7220E

SCIA5019E

ASSEMBLY

TM-301

< DISASSEMBLY AND ASSEMBLY >

36. Install needle bearing in drum support.

CAUTION:

Apply petroleum jelly to needle bearing.

37. Install high and low reverse clutch assembly in direct clutch.

38. Align the drive plate using suitable tool.

39. Install high and low reverse clutch hub, mid sun gear assembly

and rear sun gear assembly as a unit.

CAUTION:

SCIA5198E

SCIA2306E

SCIA3169E

SCIA5018E

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