Nissan Pathfinder (2008 year). Manual - part 235

 

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Nissan Pathfinder (2008 year). Manual - part 235

 

 

DLN-464

< DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: R230 (4WD)]

REAR FINAL DRIVE

8.

Apply thread locking sealant into the threaded holes of the drive
gear and install the bolts.
• Use Genuine Medium Strength Thread Locking Sealant or

equivalent. Refer to 

GI-26, "Recommended Chemical Prod-

ucts and Sealants"

.

CAUTION:

Make sure the drive gear back and threaded holes are
clean.

9.

Tighten the drive gear bolts to the specified torque. Refer to

DLN-450, "Disassembly and Assembly"

. After tightening the

drive gear bolts to the specified torque, tighten an additional 34

°

using Tool.

CAUTION:

• Always use Tool. Avoid tightening based on visual check

alone.

• Tighten drive gear bolts in a crisscross pattern.

10. Press the side bearing inner races into the differential case

using Tools.

CAUTION:

Do not reuse side bearing inner race.

11. Install the differential case assembly with the side bearing outer

races into the gear carrier.

12. Measure the side bearing preload torque. If necessary, select

the appropriate side bearing adjusting washers. Refer to 

DLN-

466, "Inspection and Adjustment"

"Side Bearing Preload

Torque".

13. Insert the selected left and right side bearing adjusting washers

in place between the side bearings and gear carrier.

SDIA2594E

Tool number

: KV10112100-A (BT-8653-A)

SDIA0247J

Tool number

A: KV38100200 (J-26233)

B: ST33081000 (

)

SPD353

SPD919

SPD924

REAR FINAL DRIVE

DLN-465

< DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: R230 (4WD)]

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14. Install the side bearing caps with the matching marks aligned

and tighten the side bearing cap bolts to the specified torque.
Refer to 

DLN-450, "Disassembly and Assembly"

.

15. Check and adjust the drive gear runout, tooth contact, drive gear to drive pinion backlash, and total pre-

load torque. Refer to 

DLN-466, "Inspection and Adjustment"

.

Recheck the above items.

16. Install the side flanges. Refer to 

DLN-444, "Removal and Installation"

.

17. Apply a 3.2mm (0.126 in) bead of sealant to the mating surface

of the carrier cover.
• Use Genuine Silicone RTV or equivalent. Refer to 

GI-26,

"Recommended Chemical Products and Sealants"

.

CAUTION:

Remove any old sealant adhering to the mating surfaces.
Also remove any moisture, oil, or foreign material adhering
to the application and mating surfaces.

18. Install the carrier cover to the gear carrier. Tighten the bolts to

the specified torque. Refer to 

DLN-450, "Disassembly and

Assembly"

.

19. Install the side flange. Refer to 

DLN-444, "Removal and Installa-

tion"

Side Flange

1.

Apply multi-purpose grease to the lips of the new side oil seal.
Then drive the new side oil seal in evenly until it becomes flush
with the gear carrier using Tool.

CAUTION:

• Do not reuse side oil seal.
• Do not incline the new side oil seal when installing.
• Apply multi-purpose grease to the lips of the new side oil

seal.

2.

Install the side flange using Tool.

a.

Install the Tool to the side oil seal as shown.

b.

Insert the side flange until the serrated part of the side flange
has engaged the serrated part of the side gear and remove the
Tool.

c.

Drive in the side flange using suitable tool.
NOTE:
Installation is completed when the driving sound of the side
flange turns into a sound which seems to affect the whole rear
final drive assembly.

SPD889

WDIA0282E

Tool number

: ST35271000 (

)

SPD560

Tool number

: KV38107900 (J-39352)

SDIA0822E

DLN-466

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[REAR FINAL DRIVE: R230 (4WD)]

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specification

INFOID:0000000001316531

Inspection and Adjustment

INFOID:0000000001316532

DRIVE GEAR RUNOUT

Unit: mm (in)

SIDE GEAR CLEARANCE

Unit: mm (in)

PRELOAD TORQUE

Unit: N·m (kg-m, in-lb)

BACKLASH

Unit: mm (in)

COMPANION FLANGE RUNOUT

Unit: mm (in)

SELECTIVE PARTS

Side Gear Thrust Washer 

Applied model

VK56DE

2WD

4WD

Final drive model

R230

Gear ratio

2.937

Number of teeth (Drive gear/Drive pinion)

47 / 16

Oil capacity (Approx.)

1.75 

 (3 3/4 US pt, 3 1/8 Imp pt)

Number of pinion gears

2

Drive pinion adjustment spacer type

Collapsible

Item

Runout limit

Drive gear back face

0.05 (0.0020) or less

Item

Specification

Side gear back clearance
(Clearance limit between side gear and differential case for adjusting 
side gear backlash)

0.20 (0.0079) or less

(Each gear should rotate smoothly without excessive resis-

tance during differential motion.)

Item

Specification

Drive pinion bearing preload torque

1.77 

 2.64 N·m (0.18 

 0.26 kg

m, 16 

 23 in-lb)

Side bearing preload torque (reference value determined by drive 
gear bolt pulling force)

0.20 

 0.52 N·m (0.02 

 0.05 kg

m, 2 

 4 in-lb)

Drive gear bolt pulling force (by spring gauge)

34.2 

 39.2 N (3.5 

 4 kg, 7.7 

 8.8 lb)

Total preload torque
(Total preload torque = drive pinion bearing preload torque + Side 
bearing preload torque)

2.05 

 4.11 N·m (0.21 

 0.42 kg

m, 19 

 36 in-lb)

Item

Specification

Drive gear to drive pinion gear

0.13 

 0.18 (0.0051 

 0.0070)

Item

Runout limit

Outer side of the companion flange

 0.08 (0.0031) or less

SERVICE DATA AND SPECIFICATIONS (SDS)

DLN-467

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[REAR FINAL DRIVE: R230 (4WD)]

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Unit: mm (in)

*: Always check with the Parts Department for the latest parts information.

Drive Pinion Height Adjusting Washer

Unit: mm (in)

*: Always check with the Parts Department for the latest parts information.

Side Bearing Adjusting Washer

Unit: mm (in)

*: Always check with the Parts Department for the latest parts information.

Thickness

Part number*

1.75 (0.0688)
1.80 (0.0708)
1.85 (0.0728)

38424 7S000
38424 7S001
38424 7S002

Thickness

Part number*

Thickness

Part number*

2.59 (0.1020)
2.61 (0.1028)
2.63 (0.1035)
2.65 (0.1043)
2.67 (0.1051)
2.69 (0.1059)
2.71 (0.1067)
2.73 (0.1075)
2.75 (0.1083)
2.77 (0.1091)

38154 40P00
38154 40P01
38154 40P02
38154 40P03
38154 40P04
38154 40P05
38154 40P06
38154 40P07
38154 40P08
38154 40P09

2.79 (0.1098)

2.81 (0.1106)

2.83 (0.1114)

2.85 (0.1122)
2.87 (0.1130)
2.89 (0.1138)
2.91 (0.1146)
2.93 (0.1154)
2.95 (0.1161)
2.97 (0.1169)

38154 40P10

38154 40P11

38154 40P12
38154 40P13
38154 40P14
38154 40P15
38154 40P16
38154 40P17
38154 40P18
38154 40P19

Thickness

Part number*

Thickness

Part number*

2.00 (0.0787)
2.05 (0.0807)
2.10 (0.0827)
2.15 (0.0846)
2.20 (0.0866)
2.25 (0.0886)
2.30 (0.0906)

38453 40P00
38453 40P01
38453 40P02
38453 40P03
38453 40P04
38453 40P05
38453 40P06

2.35 (0.0925)
2.40 (0.0945)
2.45 (0.0965)
2.50 (0.0984)
2.55 (0.1004)
2.60 (0.1024)

38453 40P07
38453 40P08
38453 40P09
38453 40P10

38453 40P11

38453 40P12

EC-1

ENGINE

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SECTION 

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CONTENTS

ENGINE CONTROL SYSTEM

VQ40DE

BASIC INSPECTION  ...................................

14

DIAGNOSIS AND REPAIR WORKFLOW  .........

14

Trouble Diagnosis Introduction  ...............................

14

INSPECTION AND ADJUSTMENT ....................

20

Basic Inspection  ......................................................

20

Idle Speed and Ignition Timing Check  ....................

24

Procedure After Replacing ECM  .............................

25

VIN Registration  ......................................................

25

Accelerator Pedal Released Position Learning  .......

26

Throttle Valve Closed Position Learning  .................

26

Idle Air Volume Learning .........................................

26

FUNCTION DIAGNOSIS ..............................

29

ENGINE CONTROL SYSTEM ............................

29

System Diagram ......................................................

29

Engine Control Component Parts Location  .............

30

MULTIPORT FUEL INJECTION SYSTEM .........

37

System Description  .................................................

37

ELECTRIC IGNITION SYSTEM  .........................

40

System Description  .................................................

40

AIR CONDITIONING CUT CONTROL  ...............

41

Input/Output Signal Chart ........................................

41

System Description  .................................................

41

AUTOMATIC SPEED CONTROL DEVICE 
(ASCD) ...............................................................

42

System Description  .................................................

42

Component Description ...........................................

43

CAN COMMUNICATION  ....................................

44

System Description  .................................................

44

COOLING FAN CONTROL  ................................

45

Description ..............................................................

45

EVAPORATIVE EMISSION SYSTEM ...............

46

Description ...............................................................

46

INTAKE VALVE TIMING CONTROL  ................

49

Description ...............................................................

49

VARIABLE INDUCTION AIR SYSTEM  ............

50

Description ...............................................................

50

Vacuum Hose Drawing ............................................

52

ON BOARD DIAGNOSTIC (OBD) SYSTEM  ....

53

Introduction ..............................................................

53

Two Trip Detection Logic .........................................

53

Emission-related Diagnostic Information  .................

54

Malfunction Indicator Lamp (MIL)  ............................

66

OBD System Operation Chart  .................................

69

CONSULT-III Function (ENGINE)  ...........................

74

Generic Scan Tool (GST) Function  .........................

83

COMPONENT DIAGNOSIS .........................

85

TROUBLE DIAGNOSIS - SPECIFICATION 
VALUE ...............................................................

85

Description ...............................................................

85

Testing Condition .....................................................

85

Inspection Procedure ...............................................

85

Diagnosis Procedure  ...............................................

85

POWER SUPPLY AND GROUND CIRCUIT  ....

93

Diagnosis Procedure  ...............................................

93

Ground Inspection  ...................................................

96

U1000, U1001 CAN COMM CIRCUIT ...............

97

Description ...............................................................

97

On Board Diagnosis Logic .......................................

97

DTC Confirmation Procedure  ..................................

97

Diagnosis Procedure  ...............................................

97

U1010 CONTROL UNIT (CAN) .........................

98

Description ...............................................................

98

On Board Diagnosis Logic .......................................

98

DTC Confirmation Procedure  ..................................

98

EC-2

Diagnosis Procedure  ..............................................

98

P0011, P0021 IVT CONTROL  ...........................

99

On Board Diagnosis Logic  ......................................

99

DTC Confirmation Procedure  .................................

99

Diagnosis Procedure  .............................................

100

Component Inspection ...........................................

101

P0031, P0032, P0051, P0052 A/F SENSOR 1 
HEATER ...........................................................

102

Description .............................................................

102

On Board Diagnosis Logic  .....................................

102

DTC Confirmation Procedure  ................................

102

Diagnosis Procedure  .............................................

102

Component Inspection ...........................................

104

P0037, P0038, P0057, P0058 HO2S2 HEAT-
ER ....................................................................

105

Description .............................................................

105

On Board Diagnosis Logic  .....................................

105

DTC Confirmation Procedure  ................................

105

Diagnosis Procedure  .............................................

106

Component Inspection ...........................................

107

P0075, P0081 IVT CONTROL SOLENOID 
VALVE .............................................................

109

Component Description  .........................................

109

On Board Diagnosis Logic  .....................................

109

DTC Confirmation Procedure  ................................

109

Diagnosis Procedure  .............................................

109

Component Inspection ...........................................

110

P0101 MAF SENSOR  ......................................

112

Component Description  .........................................

112

On Board Diagnosis Logic  .....................................

112

DTC Confirmation Procedure  ................................

112

Overall Function Check  .........................................

113

Diagnosis Procedure  .............................................

114

Component Inspection ...........................................

116

P0102, P0103 MAF SENSOR ..........................

118

Component Description  .........................................

118

On Board Diagnosis Logic  .....................................

118

DTC Confirmation Procedure  ................................

118

Diagnosis Procedure  .............................................

119

Component Inspection ...........................................

120

P0112, P0113 IAT SENSOR ............................

123

Component Description  .........................................

123

On Board Diagnosis Logic  .....................................

123

DTC Confirmation Procedure  ................................

123

Diagnosis Procedure  .............................................

123

Component Inspection ...........................................

125

P0117, P0118 ECT SENSOR  ..........................

126

Component Description  .........................................

126

On Board Diagnosis Logic  .....................................

126

DTC Confirmation Procedure  ................................

127

Diagnosis Procedure  .............................................

127

Component Inspection ...........................................

128

P0122, P0123 TP SENSOR ..............................

130

Component Description  ........................................

130

On Board Diagnosis Logic  ....................................

130

DTC Confirmation Procedure ................................

130

Diagnosis Procedure .............................................

130

Component Inspection  ..........................................

133

P0125 ECT SENSOR  .......................................

134

Component Description  ........................................

134

On Board Diagnosis Logic  ....................................

134

DTC Confirmation Procedure ................................

134

Diagnosis Procedure .............................................

135

Component Inspection  ..........................................

135

P0127 IAT SENSOR .........................................

137

Component Description  ........................................

137

On Board Diagnosis Logic  ....................................

137

DTC Confirmation Procedure ................................

137

Diagnosis Procedure .............................................

138

Component Inspection  ..........................................

138

P0128 THERMOSTAT FUNCTION  ..................

140

On Board Diagnosis Logic  ....................................

140

DTC Confirmation Procedure ................................

140

Diagnosis Procedure .............................................

140

Component Inspection  ..........................................

140

P0130, P0150 A/F SENSOR 1  .........................

142

Component Description  ........................................

142

On Board Diagnosis Logic  ....................................

142

DTC Confirmation Procedure ................................

142

Overall Function Check .........................................

143

Diagnosis Procedure .............................................

143

P0131, P0151 A/F SENSOR 1  .........................

146

Component Description  ........................................

146

On Board Diagnosis Logic  ....................................

146

DTC Confirmation Procedure ................................

146

Diagnosis Procedure .............................................

147

P0132, P0152 A/F SENSOR 1  .........................

150

Component Description  ........................................

150

On Board Diagnosis Logic  ....................................

150

DTC Confirmation Procedure ................................

150

Diagnosis Procedure .............................................

151

P0133, P0153 A/F SENSOR 1  .........................

154

Component Description  ........................................

154

On Board Diagnosis Logic  ....................................

154

DTC Confirmation Procedure ................................

154

Diagnosis Procedure .............................................

155

P0137, P0157 HO2S2 .......................................

159

Component Description  ........................................

159

On Board Diagnosis Logic  ....................................

159

DTC Confirmation Procedure ................................

159

Overall Function Check .........................................

160

Diagnosis Procedure .............................................

160

Component Inspection  ..........................................

163

P0138, P0158 HO2S2 .......................................

165

EC-3

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Component Description .........................................

165

On Board Diagnosis Logic  ....................................

165

DTC Confirmation Procedure ................................

166

Overall Function Check  .........................................

166

Diagnosis Procedure .............................................

167

Component Inspection  ..........................................

171

P0139, P0159 HO2S2  ......................................

173

Component Description .........................................

173

On Board Diagnosis Logic  ....................................

173

DTC Confirmation Procedure ................................

173

Overall Function Check  .........................................

174

Diagnosis Procedure .............................................

174

Component Inspection  ..........................................

177

P0171, P0174 FUEL INJECTION SYSTEM 
FUNCTION .......................................................

179

On Board Diagnosis Logic  ....................................

179

DTC Confirmation Procedure ................................

179

Diagnosis Procedure .............................................

180

P0172, P0175 FUEL INJECTION SYSTEM 
FUNCTION .......................................................

185

On Board Diagnosis Logic  ....................................

185

DTC Confirmation Procedure ................................

185

Diagnosis Procedure .............................................

186

P0181 FTT SENSOR ........................................

191

Component Description .........................................

191

On Board Diagnosis Logic  ....................................

191

DTC Confirmation Procedure ................................

191

Diagnosis Procedure .............................................

192

Component Inspection  ..........................................

193

P0182, P0183 FTT SENSOR  ...........................

194

Component Description .........................................

194

On Board Diagnosis Logic  ....................................

194

DTC Confirmation Procedure ................................

194

Diagnosis Procedure .............................................

194

Component Inspection  ..........................................

196

P0222, P0223 TP SENSOR  .............................

197

Component Description .........................................

197

On Board Diagnosis Logic  ....................................

197

DTC Confirmation Procedure ................................

197

Diagnosis Procedure .............................................

197

Component Inspection  ..........................................

200

P0300, P0301, P0302, P0303, P0304, P0305, 
P0306, P0307, P0308 MISFIRE  .......................

201

On Board Diagnosis Logic  ....................................

201

DTC Confirmation Procedure ................................

201

Diagnosis Procedure .............................................

202

P0327, P0328, P0332, P0333 KS  ....................

208

Component Description .........................................

208

On Board Diagnosis Logic  ....................................

208

DTC Confirmation Procedure ................................

208

Diagnosis Procedure .............................................

208

Component Inspection  ..........................................

210

P0335 CKP SENSOR (POS) ...........................

211

Component Description  .........................................

211

On Board Diagnosis Logic .....................................

211

DTC Confirmation Procedure  ................................

211

Diagnosis Procedure  .............................................

211

Component Inspection ...........................................

213

P0340, P0345 CMP SENSOR (PHASE)  .........

215

Component Description  .........................................

215

On Board Diagnosis Logic .....................................

215

DTC Confirmation Procedure  ................................

215

Diagnosis Procedure  .............................................

216

Component Inspection ...........................................

218

P0420, P0430 THREE WAY CATALYST 
FUNCTION ......................................................

219

On Board Diagnosis Logic .....................................

219

DTC Confirmation Procedure  ................................

219

Overall Function Check  .........................................

220

Diagnosis Procedure  .............................................

220

P0441 EVAP CONTROL SYSTEM  .................

224

System Description ................................................

224

On Board Diagnosis Logic .....................................

224

DTC Confirmation Procedure  ................................

224

Overall Function Check  .........................................

225

Diagnosis Procedure  .............................................

225

Component Inspection ...........................................

228

P0442 EVAP CONTROL SYSTEM  .................

229

On Board Diagnosis Logic .....................................

229

DTC Confirmation Procedure  ................................

230

Diagnosis Procedure  .............................................

230

Component Inspection ...........................................

235

P0443 EVAP CANISTER PURGE VOLUME 
CONTROL SOLENOID VALVE  ......................

236

Description .............................................................

236

On Board Diagnosis Logic .....................................

236

DTC Confirmation Procedure  ................................

237

Diagnosis Procedure  .............................................

237

Component Inspection ...........................................

240

P0444, P0445 EVAP CANISTER PURGE 
VOLUME CONTROL SOLENOID VALVE  ......

241

Description .............................................................

241

On Board Diagnosis Logic .....................................

241

DTC Confirmation Procedure  ................................

242

Diagnosis Procedure  .............................................

242

Component Inspection ...........................................

243

P0447 EVAP CANISTER VENT CONTROL 
VALVE .............................................................

244

Component Description  .........................................

244

On Board Diagnosis Logic .....................................

244

DTC Confirmation Procedure  ................................

244

Diagnosis Procedure  .............................................

244

Component Inspection ...........................................

246

EC-4

P0448 EVAP CANISTER VENT CONTROL 
VALVE .............................................................

248

Component Description  .........................................

248

On Board Diagnosis Logic  .....................................

248

DTC Confirmation Procedure  ................................

248

Diagnosis Procedure  .............................................

249

Component Inspection ...........................................

250

P0451 EVAP CONTROL SYSTEM PRES-
SURE SENSOR  ...............................................

253

Component Description  .........................................

253

On Board Diagnosis Logic  .....................................

253

DTC Confirmation Procedure  ................................

253

Diagnosis Procedure  .............................................

253

Component Inspection ...........................................

254

P0452 EVAP CONTROL SYSTEM PRES-
SURE SENSOR  ...............................................

256

Component Description  .........................................

256

On Board Diagnosis Logic  .....................................

256

DTC Confirmation Procedure  ................................

256

Diagnosis Procedure  .............................................

257

Component Inspection ...........................................

259

P0453 EVAP CONTROL SYSTEM PRES-
SURE SENSOR  ...............................................

260

Component Description  .........................................

260

On Board Diagnosis Logic  .....................................

260

DTC Confirmation Procedure  ................................

260

Diagnosis Procedure  .............................................

261

Component Inspection ...........................................

264

P0455 EVAP CONTROL SYSTEM ..................

265

On Board Diagnosis Logic  .....................................

265

DTC Confirmation Procedure  ................................

265

Diagnosis Procedure  .............................................

266

Component Inspection ...........................................

270

P0456 EVAP CONTROL SYSTEM ..................

272

On Board Diagnosis Logic  .....................................

272

DTC Confirmation Procedure  ................................

273

Overall Function Check  .........................................

273

Diagnosis Procedure  .............................................

274

Component Inspection ...........................................

279

P0460 FUEL LEVEL SENSOR  ........................

280

Component Description  .........................................

280

On Board Diagnosis Logic  .....................................

280

DTC Confirmation Procedure  ................................

280

Diagnosis Procedure  .............................................

280

P0461 FUEL LEVEL SENSOR  ........................

282

Component Description  .........................................

282

On Board Diagnosis Logic  .....................................

282

Overall Function Check  .........................................

282

Diagnosis Procedure  .............................................

283

P0462, P0463 FUEL LEVEL SENSOR  ...........

284

Component Description  .........................................

284

On Board Diagnosis Logic  .....................................

284

DTC Confirmation Procedure ................................

284

Diagnosis Procedure .............................................

284

P0500 VSS ........................................................

286

Description ............................................................

286

On Board Diagnosis Logic  ....................................

286

DTC Confirmation Procedure ................................

286

Overall Function Check .........................................

287

Diagnosis Procedure .............................................

287

P0506 ISC SYSTEM  .........................................

288

Description ............................................................

288

On Board Diagnosis Logic  ....................................

288

DTC Confirmation Procedure ................................

288

Diagnosis Procedure .............................................

288

P0507 ISC SYSTEM  .........................................

290

Description ............................................................

290

On Board Diagnosis Logic  ....................................

290

DTC Confirmation Procedure ................................

290

Diagnosis Procedure .............................................

290

P0550 PSP SENSOR  .......................................

292

Component Description  ........................................

292

On Board Diagnosis Logic  ....................................

292

DTC Confirmation Procedure ................................

292

Diagnosis Procedure .............................................

292

Component Inspection  ..........................................

294

P0603 ECM POWER SUPPLY .........................

295

Component Description  ........................................

295

On Board Diagnosis Logic  ....................................

295

DTC Confirmation Procedure ................................

295

Diagnosis Procedure .............................................

295

P0605 ECM .......................................................

297

Component Description  ........................................

297

On Board Diagnosis Logic  ....................................

297

DTC Confirmation Procedure ................................

297

Diagnosis Procedure .............................................

298

P0643 SENSOR POWER SUPPLY ..................

299

On Board Diagnosis Logic  ....................................

299

DTC Confirmation Procedure ................................

299

Diagnosis Procedure .............................................

299

P0850 PNP SWITCH  ........................................

302

Component Description  ........................................

302

On Board Diagnosis Logic  ....................................

302

DTC Confirmation Procedure ................................

302

Overall Function Check .........................................

302

Diagnosis Procedure .............................................

303

P1148, P1168 CLOSED LOOP CONTROL  .....

305

On Board Diagnosis Logic  ....................................

305

P1211 TCS CONTROL UNIT  ...........................

306

Description ............................................................

306

On Board Diagnosis Logic  ....................................

306

DTC Confirmation Procedure ................................

306

Diagnosis Procedure .............................................

306

 

 

 

 

 

 

 

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