Nissan Pathfinder. Manual - part 223

 

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Nissan Pathfinder. Manual - part 223

 

 

BCS

COMBINATION SWITCH

BCS-81

< REMOVAL AND INSTALLATION >

[BCM]

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COMBINATION SWITCH

Exploded View

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Removal and Installation

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REMOVAL

1. Remove the steering wheel. Refer to 

ST-44, "Removal and Installation"

.

2. Remove the steering column covers. Refer to 

IP-17, "Removal and Installation"

.

3. Remove the combination switch screws.
4. Disconnect the harness connector from the combination switch and remove.

INSTALLATION

Installation is in the reverse order of removal.

1. Combination switch

2. Combination switch harness connector

Front

AWMIA1293ZZ

BR-1

BRAKES

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SECTION 

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CONTENTS

BRAKE SYSTEM

PRECAUTION ...............................................

3

PRECAUTIONS ...................................................

3

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

3

Precaution for Procedure without Cowl Top Cover ......

3

Precaution for Brake System  ....................................

3

PREPARATION ............................................

5

PREPARATION ...................................................

5

Special Service Tool  .................................................

5

Commercial Service Tool  ..........................................

5

SYMPTOM DIAGNOSIS  ...............................

6

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  .............................

6

NVH Troubleshooting Chart  ......................................

6

BASIC INSPECTION  ....................................

7

BRAKE PEDAL  ...................................................

7

Inspection ..................................................................

7

BRAKE FLUID .....................................................

8

Inspection ..................................................................

8

BRAKE MASTER CYLINDER .............................

9

Inspection ..................................................................

9

BRAKE BOOSTER  ............................................

10

Inspection ................................................................

10

FRONT DISC BRAKE ........................................

11

BRAKE PAD ..............................................................

11

BRAKE PAD : Inspection  ........................................

11

DISC ROTOR .............................................................

11

DISC ROTOR : Inspection  ......................................

11

REAR DISC BRAKE ..........................................

13

BRAKE PAD  ..............................................................

13

BRAKE PAD : Inspection .........................................

13

DISC ROTOR  .............................................................

13

DISC ROTOR : Inspection .......................................

13

PERIODIC MAINTENANCE  ........................

15

BRAKE PEDAL .................................................

15

Adjustment ...............................................................

15

BRAKE FLUID  ..................................................

16

Drain and Refill  ........................................................

16

Bleeding Brake System  ...........................................

16

FRONT DISC BRAKE .......................................

18

Brake Burnishing  .....................................................

18

REAR DISC BRAKE .........................................

19

Brake Burnishing  .....................................................

19

REMOVAL AND INSTALLATION ...............

20

BRAKE PEDAL .................................................

20

Exploded View .........................................................

20

Removal and Installation  .........................................

20

BRAKE PIPING .................................................

22

FRONT .......................................................................

22

FRONT : Exploded View  .........................................

22

FRONT : Hydraulic Piping  .......................................

23

FRONT : Removal and Installation ..........................

23

REAR .........................................................................

24

REAR : Exploded View ............................................

25

REAR : Hydraulic Piping ..........................................

25

REAR : Removal and Installation  ............................

26

BRAKE MASTER CYLINDER  ..........................

28

Exploded View .........................................................

28

Removal and Installation  .........................................

28

Disassembly and Assembly .....................................

29

BR-2

BRAKE BOOSTER ............................................

31

Exploded View ........................................................

31

Removal and Installation  ........................................

31

VACUUM LINES  ................................................

33

Exploded View ........................................................

33

Removal and Installation  ........................................

33

FRONT DISC BRAKE ........................................

35

BRAKE PAD  .............................................................

35

BRAKE PAD : Exploded View  ................................

35

BRAKE PAD : Removal and Installation .................

35

BRAKE CALIPER ASSEMBLY  ................................

36

BRAKE CALIPER ASSEMBLY : Exploded View ....

36

BRAKE CALIPER ASSEMBLY : Removal and In-
stallation ................................................................
.

36

REAR DISC BRAKE ..........................................

38

BRAKE PAD  .............................................................

38

BRAKE PAD : Exploded View  ................................

38

BRAKE PAD : Removal and Installation .................

38

BRAKE CALIPER ASSEMBLY  ................................

39

BRAKE CALIPER ASSEMBLY : Exploded View ....

39

BRAKE CALIPER ASSEMBLY : Removal and In-
stallation ..................................................................

40

UNIT DISASSEMBLY AND ASSEMBLY ...

42

FRONT DISC BRAKE  .......................................

42

Exploded View  ........................................................

42

Disassembly and Assembly  ....................................

42

REAR DISC BRAKE ..........................................

45

Exploded View  ........................................................

45

Disassembly and Assembly  ....................................

45

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

48

SERVICE DATA AND SPECIFICATIONS 
(SDS) .................................................................

48

General Specifications  ............................................

48

Brake Pedal  ............................................................

48

Check Valve ............................................................

48

Brake Booster  .........................................................

48

Front Disc Brake  .....................................................

49

Rear Disc Brake ......................................................

49

PRECAUTIONS

BR-3

< PRECAUTION >

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PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

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The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along

with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain

types of collision. Information necessary to service the system safely is included in the SR and SB section of

this Service Manual.

WARNING:

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision which would result in air bag inflation, all maintenance must be performed by

an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag

Module, see the SR section.

• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this

Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-

ness connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-

tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a

hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing

serious injury.

• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the

battery and wait at least three minutes before performing any service.

Precaution for Procedure without Cowl Top Cover

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When performing the procedure after removing cowl top cover, cover

the lower end of windshield with urethane, etc. to prevent damage to

windshield.

Precaution for Brake System

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WARNING:

Clean any dust from the front brake and rear brake with a vacuum dust collector. Never blow with com-

pressed air.

CAUTION:

• Brake fluid use refer to 

MA-15, "FOR USA AND CANADA : Fluids and Lubricants"

 (United States and

Canada) or 

MA-16, "FOR MEXICO : Fluids and Lubricants"

 (Mexico).

• Do not reuse drained brake fluid.

• Do not spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe

it off immediately and wash with water if it gets on a painted surface.

• Always clean with new brake fluid when cleaning the master cylinder, brake caliper and other com-

ponents.

• Do not use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and

cause improper operation.

PIIB3706J

 

 

 

 

 

 

 

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