Qashqai J11. Front suspension - part 1

 

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Qashqai J11. Front suspension - part 1

 

 

FSU-1

SUSPENSION

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SECTION 

FSU

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B

FSU

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CONTENTS

FRONT SUSPENSION

SYMPTOM DIAGNOSIS  ...............................

2

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  .............................

2

NVH Troubleshooting Chart  ......................................

2

PRECAUTION ...............................................

3

PRECAUTIONS ...................................................

3

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

3

Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ...................................
..

3

Precaution for Procedure without Cowl Top Cover 

......

4

Precautions for Suspension  ......................................

4

PREPARATION ............................................

5

PREPARATION ...................................................

5

Special Service Tool  .................................................

5

Commercial Service Tool  ..........................................

5

PERIODIC MAINTENANCE ..........................

6

FRONT SUSPENSION ASSEMBLY  ...................

6

Inspection ..................................................................

6

WHEEL ALIGNMENT ..........................................

7

Wheel Alignment Inspection ......................................

7

REMOVAL AND INSTALLATION ................

9

FRONT COIL SPRING AND STRUT  .................

9

Exploded View ..........................................................

9

Removal and Installation  .........................................

10

Disassembly and Assembly .....................................

11

Inspection ................................................................

12

Disposal ...................................................................

13

TRANSVERSE LINK .........................................

14

Exploded View .........................................................

14

Removal and Installation  .........................................

15

Inspection ................................................................

15

FRONT STABILIZER  ........................................

17

Exploded View .........................................................

17

Removal and Installation  .........................................

18

Inspection ................................................................

19

FRONT SUSPENSION MEMBER .....................

20

Exploded View .........................................................

20

Removal and Installation  .........................................

21

Inspection ................................................................

21

SERVICE DATA AND SPECIFICATIONS 
(SDS) ............................................................

23

SERVICE DATA AND SPECIFICATIONS 
(SDS) .................................................................

23

Wheel Alignment  .....................................................

23

Ball Joint  ..................................................................

24

Wheelarch Height  ....................................................

24

FSU-2

< SYMPTOM DIAGNOSIS >

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

SYMPTOM DIAGNOSIS

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NVH Troubleshooting Chart

INFOID:0000000010297061

Use chart below to find the cause of the symptom. If necessary, repair or replace these parts.

×

: Applicable

Reference page

FSU-2

0

FSU-1

2

FSU-2

0

FSU-2

3

FSU-1

9

FSU-2,

 "NVH T

ro

u

b

les

h

oot

in

g Ch

art"

DL

N-1

9

2

"NV

H

 T

rou

ble

s

hoo

ti

ng Cha

rt"

F

AX-3,

 "NVH T

rou

bl

es

ho

ot

in

g

 Cha

rt"

F

AX-42

"NV

H

 T

rou

ble

s

h

o

o

ti

ng Cha

rt"

NVH in WT section

NVH in WT section

F

AX-3,

 "NVH T

rou

bl

es

ho

ot

in

g

 Cha

rt"

F

AX-42

"NV

H

 T

rou

ble

s

h

o

o

ti

ng Cha

rt"

BR-4, 

"NVH T

ro

u

b

les

ho

ot

ing

 Ch

art"

ST

-6,

 "NVH T

rou

bl

es

ho

ot

in

g

 Cha

rt"

Possible cause and SUSPECTED PARTS

Im

prop

er in

st

a

lla

ti

on,

 lo

os

en

es

s

Sh

oc

k ab

so

rbe

r de

fo

rma

tio

n,

 da

ma

ge

 or de

fl

e

c

ti

on

Bu

sh

in

g o

m

o

u

n

ti

ng

 de

te

ri

ora

ti

o

n

Part

s interference

S

p

ring

 fa

tig

u

e

Su

sp

en

si

on

 lo

os

en

es

s

Inc

o

rre

c

t whe

e

l al

ig

nm

en

t

S

ta

b

iliz

er ba

fa

tig

u

e

PROPELLER SHAF

T (4WD)

DIFFERE

N

T

IAL (4WD

)

FRONT AXLE AND F

R

ONT

 SUSPENSI

ON

TIRES

R

O

AD

   W

H

EE

L

DRIVE SHA

F

T

BRAKE

STEERI

N

G

Symp-
tom

FRONT SUSPEN-
SION

Noise

× × × × × ×

× × ×

× × ×

× ×

Shake

× × × ×

×

×

×

× × ×

× ×

Vibration

× × × × ×

×

×

×

×

×

Shimmy

× × × ×

×

×

× ×

× ×

Judder 

× × ×

×

× ×

× ×

Poor quality ride or han-
dling

× × × × ×

× ×

×

× ×

PRECAUTIONS

FSU-3

< PRECAUTION >

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PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000010297062

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery, and wait at least 3 minutes before performing any service.

Precaution Necessary for Steering Wheel Rotation After Battery Disconnect

INFOID:0000000010297063

CAUTION:

Comply with the following cautions to prevent any error and malfunction.
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-

THEFT SYSTEM).

• Remove and install all control units after disconnecting both battery cables with the ignition switch

in the LOCK position.

• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing

work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.

For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.

OPERATION PROCEDURE

1.

Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.

2.

Use the Intelligent Key or mechanical key to turn the ignition switch to the ACC position. At this time, the
steering lock will be released.

3.

Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.

4.

Perform the necessary repair operation.

FSU-4

< PRECAUTION >

PRECAUTIONS

5.

When the repair work is completed, return the ignition switch to the LOCK position before connecting the
battery cables. (At this time, the steering lock mechanism will engage.)

6.

Perform a self-diagnosis check of all control units using CONSULT. 

Precaution for Procedure without Cowl Top Cover

INFOID:0000000010297064

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.

Precautions for Suspension

INFOID:0000000010297065

CAUTION:

• When installing rubber bushings, the final tightening must be carried out under unladen conditions

with tires on ground. Oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil.

- Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools

and mats are in designated positions.

• After servicing suspension parts, be sure to check wheel alignment.
• Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are

pre-oiled, tighten as they are. 

PIIB3706J

PREPARATION

FSU-5

< PREPARATION >

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PREPARATION

PREPARATION

Special Service Tool

INFOID:0000000010297066

Commercial Service Tool

INFOID:0000000010590087

Tool number
Tool name

Description

KV991040S1
CCK gauge attachment
1. Plate
2. Guide bolt
3. Nut
4. Spring
5. Center plate
6. KV99104020 Adapter A
a: 72 mm (2.83 in) dia.
7. KV99104030 Adapter B
b: 65 mm (2.56 in) dia.
8. KV99104040 Adapter C
c: 57 mm (2.24 in) dia.
9. KV99104050 Adapter D
d: 53.4 mm (2.102 in) dia.

Measuring wheel alignment

ST35652000
Strut attachment

Disassembling and assembling strut 

S-NT498

ZZA0807D

Tool name

Description

Spring compressor

Removing and installing coil spring

NI-4038
Chisel

Separating steering knuckle from front coil 
spring and strut

S-NT717

ALEIA0224ZZ

FSU-6

< PERIODIC MAINTENANCE >

FRONT SUSPENSION ASSEMBLY

PERIODIC MAINTENANCE

FRONT SUSPENSION ASSEMBLY

Inspection

INFOID:0000000010297068

MOUTING INSPECTION

Check the mounting conditions (looseness, backlash) of each component and component conditions (wear,
damage) are normal.

BALL JOINT AXIAL END PLAY

1.

Set front wheels in a straight-ahead position.

CAUTION:

Never depress brake pedal.

2.

Place an iron bar or equivalent between transverse link and steering knuckle.

3.

Measure axial end play by prying it up and down.

CAUTION:

• Be careful not to damage ball joint boot. Never damage the installation position by applying

excessive force.

STRUT ASSEMBLY

Check for oil leakage and damage, and replace if malfunction is detected.

Standard end play

: Refer to 

FSU-24, "Ball Joint"

.

WHEEL ALIGNMENT

FSU-7

< PERIODIC MAINTENANCE >

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WHEEL ALIGNMENT

Wheel Alignment Inspection

INFOID:0000000010297069

INSPECTION

Description

CAUTION:

• Camber, caster, kingpin inclination angles cannot be adjusted.
• If camber, caster, or kingpin inclination angle exceeds the standard value, check front suspension

parts for wear and damage. Replace suspect parts if a malfunction is detected.

• Kingpin inclination angle is reference value, no inspection is required.
Measure wheel alignment under unladen conditions. 
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.

Preliminary Check

Check the following:
• Tires for improper air pressure and wear
• Road wheels for runout: Refer to 

WT-57, "Inspection"

.

• Wheel bearing axial end play: Refer to 

FAX-8, "Inspection"

 (2WD), 

FAX-47, "Inspection"

 (4WD).

• Transverse link ball joint axial end play: Refer to 

FSU-6, "Inspection"

.

• Strut operation.
• Each mounting part of axle and suspension for looseness and deformation
• Each of suspension member and transverse link for cracks, deformation and other damage
• Vehicle height (posture)

CAMBER, CASTER, AND KINGPIN INCLINATION ANGLES

• Camber, caster, kingpin inclination angles cannot be adjusted.
• Before inspection, mount front wheels onto turning radius gauge. Mount rear wheels onto a stand at the

same height so that vehicle remains horizontal.

Using a CCK Gauge

Install the CCK gauge attachment (SST: KV991040S1) with the following procedure on wheel, then measure
wheel alignment.
1.

Remove three wheel nuts, and install the guide bolts to hub bolt.

2.

Screw the adapter into the plate until it contacts the plate tightly.

3.

Screw the center plate into the plate.

4.

Insert the plate assembly on the guide bolt. Put the spring in,
and then evenly screw the three guide bolt nuts. When fastening
the guide nuts, do not completely compress the spring.

5.

Place the dent of alignment gauge onto the projection of the
center plate and tightly contact them to measure.

CAUTION:

• If camber, caster, or kingpin inclination angle exceeds the

standard value, check front suspension parts for wear and
damage. Replace suspect parts if a malfunction is
detected.

• Kingpin inclination angle is reference value, no inspection

is required.

SEIA0240E

Camber, caster, kingpin in-
clination angles

: Refer to 

FSU-23, "Wheel 

Alignment"

.

SEIA0241E

FSU-8

< PERIODIC MAINTENANCE >

WHEEL ALIGNMENT

Toe-In

Measure toe-in by the following procedure.

WARNING:

• Always perform the following procedure on a flat surface.
• Make sure that no person is in front of vehicle before pushing it.

1.

Bounce front of vehicle up and down to stabilize the vehicle height (posture).

2.

Push vehicle straight ahead about 5 m (16 ft).

3.

Put matching mark (A) on base line of the tread (rear side) of
both tires at the same height of hub center. These are measur-
ing points.

4.

Measure distance (A) (rear side).

5.

Push vehicle slowly ahead to rotate wheels 180 degrees (1/2
turn).
NOTE:
If the wheels rotates more than 180 degrees (1/2 turn), start this
procedure again from the beginning. Do not push the vehicle
backward.

6.

Measure distance (B) (front side).

• If toe-in exceeds the standard value, adjust toe-in by varying the length of between steering outer socket

and inner socket.

JPEIA0014ZZ

Total toe-in = A – B

Total toe-in

: Refer to 

FSU-23, "Wheel 

Alignment"

.

JPEIA0015ZZ

FRONT COIL SPRING AND STRUT

FSU-9

< REMOVAL AND INSTALLATION >

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REMOVAL AND INSTALLATION

FRONT COIL SPRING AND STRUT

Exploded View

INFOID:0000000010297070

E1EIA0115GB

FSU-10

< REMOVAL AND INSTALLATION >

FRONT COIL SPRING AND STRUT

Removal and Installation

INFOID:0000000010297071

REMOVAL

1.

Remove tires from vehicle.

2.

Remove wheel hub lock nut.

3.

Tap wheel hub lock nut with a piece of wood to disengage wheel
hub and bearing from drive shaft.
NOTE:
Use a suitable puller if wheel hub and bearing and drive shaft
cannot be separated even after performing the above proce-
dure.

4.

Remove brake rotor and caliper. Refer to 

BR-37, "BRAKE CALIPER ASSEMBLY : Removal and Installa-

tion"

.

5.

Remove the brake hose lock plate from strut.  

BR-19, "FRONT : Exploded View"

 (LHD), 

BR-63, "FRONT :

Exploded View"

 (RHD).

6.

Remove the bolt and separate the front wheel sensor from the steering knuckle. Separate the harness
from the brackets and position aside.

CAUTION:

• Failure to separate the front wheel sensor from the steering knuckle may result in damage to the

front wheel sensor.

• Pull out the front wheel sensor, being careful to turn it as little as possible. Do not pull on wheel

sensor harness.

7.

Remove the nut and separate the stabilizer connecting rod from the strut bracket.

8.

Separate axle transverse link and steering knuckle.

9.

Remove front strut lower bolt.

1.

Strut mounting insulator

2.

Strut mounting bearing

3.

Bound bumper

4.

Coil spring

5.

Lower rubber seat

6.

Strut 

7.

Steering knuckle

8.

Stabilizer connecting rod

9.

Stabilizer clamp

10. Stabilizer bushing

11. Stabilizer bar

12. Front suspension member

13. Rebound stopper rubber

14. Front suspension member stay

15. Transverse link

16. Rear suspension member stay

17. Front suspension member insulator

Refer to 

GI-4, "Components"

 for symbols in the figure.

JPDIG0070ZZ

FRONT COIL SPRING AND STRUT

FSU-11

< REMOVAL AND INSTALLATION >

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10. Open the slot using a chisel (NI-4038) (A). Separate the steering

knuckle (1) from the front coil spring and strut.

CAUTION:

• Never drop steering knuckle.

11. Separate strut lower.
12. Remove knuckle assembly (knuckle and wheel hub).

13. Remove strut upper bolts.

14. Remove front strut from the vehicle.

INSTALLATION

CAUTION:

• Never reuse the wheel hub lock nut.
• Never reuse the cotter pin.
• Never reuse steering knuckle upper bolt.
• Never reuse steering knuckle lower nut.
Note the following, and install in the reverse order of removal.
• Perform final tightening of bolts and nuts, under unladen conditions with tires on level ground.

Disassembly and Assembly

INFOID:0000000010297072

DISASSEMBLY

CAUTION:

Never damage strut assembly piston rod when removing components from strut assembly.
1.

Install strut attachment (A) (SST: ST35652000) to strut assem-
bly and secure it in a vise.

CAUTION:

When installing the strut attachment to strut assembly,
wrap a shop cloth around strut to protect from damage.

ALDIA0492ZZ

JPEIA0006ZZ

FSU-12

< REMOVAL AND INSTALLATION >

FRONT COIL SPRING AND STRUT

2.

Using a spring compressor (A) (commercial service tool), com-
press coil spring between strut mounting bearing and lower rub-
ber seat (on strut assembly) until coil spring with a spring
compressor is free.

CAUTION:

Be sure a spring compressor is securely attached to coil
spring. Compress coil spring.

3.

Make sure coil spring with a spring compressor between strut
mounting bearing and lower rubber seat (strut assembly) is free.
And then remove piston rod lock nut while securing the piston
rod tip so that piston rod does not turn.

4.

Remove strut mounting insulator and strut mounting bearing,
and bound bumper from strut.

5.

After remove coil spring with a spring compressor, and then gradually release a spring compressor.

CAUTION:

Loosen while making sure coil spring attachment position does not move.

6.

Remove lower rubber seat from strut.

7.

Remove the strut attachment (SST: ST35652000) from strut.

ASSEMBLY

1.

Install strut attachment (SST: ST35652000) to strut and secure it in a vise.

CAUTION:

When installing the strut attachment to strut assembly, wrap a shop cloth around strut to protect
from damage.

2.

Install lower rubber seat.

3.

Install bound bumper.

4.

Compress coil spring using a spring compressor (commercial service tool), and install it onto strut assem-
bly.

CAUTION:

• Face tube side of coil spring (1) downward. Align the

lower end (A) to lower rubber seat (2).

• Be sure a spring compress is securely attached to coil

spring. Compress coil spring.

5.

Install strut mounting bearing and strut mounting insulator to strut.

6.

Secure piston rod tip so that piston rod does not turn, then tighten piston rod lock nut with specified
torque.

CAUTION:

Never reuse piston rod lock nut.

7.

Gradually release a spring compressor, and remove coil spring.

CAUTION:

Loosen while making sure coil spring attachment position does not move.

8.

Remove the strut attachment from strut assembly.

Inspection

INFOID:0000000010297073

INSPECTION AFTER REMOVAL

Strut
Check the following items, and replace the parts if necessary.
• Strut for deformation, cracks or damage
• Piston rod for damage, uneven wear or distortion

JPEIA0007ZZ

Maximum Gap (A)

: 5mm (0.2 in)

JPEIA0027ZZ

FRONT COIL SPRING AND STRUT

FSU-13

< REMOVAL AND INSTALLATION >

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• Oil leakage
Strut Mounting Insulator and Rubber Parts InspectionCheck strut mounting insulator for cracks and rubber
parts for wear. Replace it if necessary.
Coil SpringCheck coil spring for cracks, wear or damage. Replace it if necessary.

INSPECTION AFTER INSTALLATION

1.

Check wheel alignment. Refer to 

FSU-7, "Wheel Alignment Inspection"

.

2.

Adjust neutral position of steering angle sensor. Refer to 

BRC-64, "Work Procedure"

.

Disposal

INFOID:0000000010425116

1.

Set front coil spring and strut horizontally to the ground with the piston rod fully extracted.

2.

Drill 2 – 3 mm (0.08 – 0.12 in) hole at the position (

) from top

as shown in the figure to release gas gradually.

CAUTION:

• Wear eye protection (safety glasses).
• Wear gloves.
• Be careful with metal chips or oil blown out by the com-

pressed gas.

NOTE:
• Drill vertically in this direction (

).

• Directly to the outer tube avoiding brackets.
• The gas is clear, colorless, odorless, and harmless.

3.

Position the drilled hole downward and drain oil by moving the piston rod several times.

CAUTION:

Dispose of drained oil according to the law and local regulations.

A:

20 – 30 mm (0.79 – 1.18 in)

ALEIA0200ZZ

FSU-14

< REMOVAL AND INSTALLATION >

TRANSVERSE LINK

TRANSVERSE LINK

Exploded View

INFOID:0000000010297075

1.

Strut mounting insulator

2.

Strut mounting bearing

3.

Bound bumper

4.

Coil spring

5.

Lower rubber seat

6.

Strut 

7.

Steering knuckle

8.

Stabilizer connecting rod

9.

Stabilizer clamp

E1EIA0115GB

TRANSVERSE LINK

FSU-15

< REMOVAL AND INSTALLATION >

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Removal and Installation

INFOID:0000000010297076

REMOVAL

1.

Remove tires from vehicle.

2.

Remove the engine undercover.

3.

Remove the steering knuckle lower bolt and nut.

4.

Remove the nut, and separate the stabilizer connecting rod (LH/RH) from the strut bracket.

5.

Remove transverse link bolts from suspension member, and remove transverse link..
NOTE:
Transverse link cannot be pulled out because the mounting bolt
(

) of transverse link at the rear of the mounting area located

on the front side of vehicle hits against the stabilizer bar. There-
fore, get stabilizer bar out of the way to remove the transverse
link.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Perform final tightening of bolts and nuts at the front suspension member, under unladen conditions with

tires on level ground.

Inspection

INFOID:0000000010297077

INSPECTION AFTER REMOVAL

Visual Inspection

Check the following:
• Transverse link and bushing for deformation, cracks or damage. Replace it if necessary.
• Ball joint boot for cracks or other damage, and also for grease leakage. Replace it if necessary.

Ball Joint Inspection

Manually move ball stud to confirm it moves smoothly with no binding.

Swing Torque Inspection

NOTE:
Before measurement, move ball stud at least ten times by hand to check for smooth movement.
• Hook a spring balance (A) at cotter pin mounting hole. Confirm

spring balance measurement value is within specifications when
ball stud begins moving.

- If swing torque exceeds standard range, replace transverse link

assembly.

Axial End Play Inspection

• Move tip of ball stud in axial direction to check for looseness.

10. Stabilizer bushing

11. Stabilizer bar

12. Front suspension member

13. Rebound stopper rubber

14. Front suspension member stay

15. Transverse link

16. Rear suspension member stay

17. Front  suspension member insulator

Refer to 

GI-4, "Components"

 for symbols in the figure.

SEIA0633J

Standard

Swing torque

:Refer to 

FSU-24, "Ball Joint"

.

Spring balance 
measurement

:Refer to 

FSU-24, "Ball Joint"

.

JPEIA0005ZZ

FSU-16

< REMOVAL AND INSTALLATION >

TRANSVERSE LINK

- If axial end play exceeds the standard value, replace transverse link assembly.

INSPECTION AFTER INSTALLATION

1.

Check wheel alignment. Refer to 

FSU-7, "Wheel Alignment Inspection"

.

2.

Adjust neutral position of steering angle sensor. Refer to 

BRC-64, "Work Procedure"

 .

Standard

Axial end play

:Refer to 

FSU-24, "Ball Joint"

.

 

 

 

 

 

 

 

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