Nissan Qashqai J11. Manual - part 810

DLN-156

< UNIT REMOVAL AND INSTALLATION >

[TRANSFER: TY30A]

TRANSFER ASSEMBLY

7.

Remove the mounting bolts (

) of transaxle assembly and

transfer assembly.

CAUTION:

Never remove the mounting bolts (

) of adapter case.

8.

Remove transfer assembly from the vehicle.

CAUTION:

• Never damage ring gear shaft.
• Never damage air breather hose.

9.

Remove O-ring (outer) from the transfer assembly.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Apply multi-purpose grease lightly and evenly onto an O-ring (outer), and install it to the transfer assembly.

CAUTION:

Never reuse O-ring (outer).

• Install mounting bolts according to the standard below when install-

ing transfer assembly to the transaxle assembly.

• Check oil level and check for oil leakage after installation. Refer to

DLN-152, "Inspection"

.

SDIA3225J

Bolt symbol

A

B

Installation direction

Transfer 

⇒

 Transaxle

Transaxle 

⇒

 Transfer

SDIA3070J

ADAPTER CASE

DLN-157

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY30A]

C

E

F

G

H

I

J

K

L

M

A

B

DLN

N

O

P

UNIT DISASSEMBLY AND ASSEMBLY

ADAPTER CASE

Exploded View

INFOID:0000000010288347

1.

Adapter case oil seal (outer)

2.

O-ring (outer)

3.

Adapter case oil seal (inner)

4.

Adapter case

5.

O-ring (inner)

6.

Ring gear shaft

7.

Ring gear adjusting shim
(adapter case side)

8.

Ring gear shaft bearing
(adapter case side)

9.

Ring gear

10. Ring gear nut

11.

Ring gear shaft bearing
(transfer case side)

12. Ring gear adjusting shim

(transfer case side)

13. Transfer case

14. Air breather hose

15. Air breather tube

16. Gasket

17. Filler plug

18. Drain plug

19. Plug

20. Drive pinion

21. Drive pinion adjusting shim

22. Drive pinion bearing (front side)

23. Collapsible spacer

24. Drive pinion bearing (rear side)

25. Drive pinion oil seal

26. Companion flange

27. Lock nut

A: Oil seal lip

: Apply gear oil.

: Apply multi-purpose grease.

JSDIA0319GB

DLN-158

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY30A]

ADAPTER CASE

Disassembly

INFOID:0000000010288348

1.

Remove O-ring (outer) from adapter case.

2.

Remove adapter case mounting bolts (

).

3.

Lightly tap adapter case with a plastic hammer to remove
adapter case.

4.

Remove O-ring (inner) from adapter case.

5.

Remove adapter case oil seal (outer/inner) with a screwdriver.

CAUTION:

Be careful not to damage adapter case.

Assembly

INFOID:0000000010288349

1.

Install O-ring (inner) to adapter case.

CAUTION:

• Never reuse O-ring (inner).
• Apply multi-purpose grease to O-ring (inner).

2.

Install adapter case to the transfer case.

: Apply anti-corrosive oil.

: Apply Genuine Liquid Gasket, Three Bond 1215 or equivalent.

Refer to 

GI-4, "Components"

 for symbols not described on the above.

SDIA3076J

JSDIA0252ZZ

SDIA3078J

ADAPTER CASE

DLN-159

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY30A]

C

E

F

G

H

I

J

K

L

M

A

B

DLN

N

O

P

3.

Apply anti-corrosive oil onto threads and seats of bolts (

), and

tighten with the specified torque.

4.

Check backlash, tooth contact, total preload and companion
flange runout. Refer to 

DLN-167, "Adjustment"

.

CAUTION:

Measure the total preload without the adapter case oil seal
(outer/inner).

5.

Install adapter case oil seal (inner) (1) to the adapter case with
drifts.

CAUTION:

• Never reuse oil seal.
• Apply multi-purpose grease onto oil seal lips, and gear oil

onto the circumference.

• Install adapter case oil seal (inner) in the direction shown in the figure.

6.

Install adapter case oil seal (outer) (1) to the adapter case with
drifts so that it becomes flush with adapter case end surface.

CAUTION:

• Never reuse oil seal.
• Apply multi-purpose grease onto oil seal lips, and gear oil

onto the circumference.

• Install adapter case oil seal (outer) in the direction shown

in the figure.

7.

Install O-ring (outer) to the adapter case.

Inspection After Disassembly

INFOID:0000000010288350

Check items below. If necessary, replace them with new ones.

CASE

Check the bearing mounting surface for wear, cracks and damages.

SDIA3076J

A

: Drift (SST: ST30720000)

B

: Drift (SST: ST27861000)

C

: Drift (commercial service tool)

Dimension “D”

: 0 – 1.0 mm

A

: Drift (SST: ST30720000)

B

: Drift (SST: ST27861000)

C

: Drift (commercial service tool)

JSDIA0259ZZ

JSDIA0214ZZ