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DLN-96 < UNIT DISASSEMBLY AND ASSEMBLY > [TRANSFER: TY21C] TRANSFER CASE 2. Install the selected ring gear bearing adjusting shim (transfer CAUTION: • Never reuse ring gear bearing. 3. Install baffle plate . 4. Install ring gear shaft assembly. Refer to CAUTION: Protect transfer case oil seals beforehand from being dam- 5. Install drive pinion assembly. Refer to 6. Install transfer cover to check and adjust each part. Refer to . NOTE: 7. Check backlash, tooth contact, total preload and companion flange runout. Refer to CAUTION: Measure the total preload without oil seals of transfer cover and transfer case. 8. Reinstall transfer cover for installing O-ring. Refer to . 9. Install oil seals using suitable tool. CAUTION: • When checking the total preload torque, measure it with- out the oil seal, then install the oil seal. • Never reuse the oil seal. oil onto the circumference of the oil seal. • Never damage oil seals by spline of ring gear shaft. 10. After installing oil seals to transfer case, remove wrapped vinyl from the spline of ring gear shaft. 11. Apply multi-purpose grease lightly and evenly onto an O-ring, and install it to the transfer case. CAUTION: • Never reuse O-ring. Inspection INFOID:0000000010755210 INSPECTION AFTER DISASSEMBLY Check items below. If necessary, replace them with new ones. Case Check the bearing mounting surface for wear, cracks and damages. JSDIA3998ZZ A : 24.8 mm (0.976 in) B : 10.3 mm (0.406 in) JSDIA3982ZZ JSDIA4047ZZ |