Juke F15 (2012 year). Service Repair Manual

RAX-6

< REMOVAL AND INSTALLATION >

[2WD]

REAR WHEEL HUB

Using suitable tool, rotate adjuster (1) in the direction (A) to
retract and loosen brake shoe.

Remove wheel hub assembly.

Remove hub bolts from wheel hub assembly, using a press.

CAUTION:

• Remove hub bolt only when necessary.
• Never hammer the hub bolt to avoid impact to the wheel

hub assembly.

• Pull out the hub bolt in a direction perpendicular to the

wheel hub assembly.

Perform inspection after removal. Refer to

RAX-6, "Inspection"

INSTALLATION

Note the following, and install in the reverse order of removal.
• Place a washer (A) as shown in the figure to install the hub bolts

(1) by using the tightening force of the nut (B).

CAUTION:

• Check that there is no clearance between wheel hub assem-

bly and hub bolt.

• Never reuse hub bolt.

• Align the matching marks that have been made during removal

when reusing the disc rotor.

• Perform inspection after installation. Refer to

RAX-6, "Inspection"

Inspection

INFOID:0000000006543883

INSPECTION AFTER REMOVAL

Check the wheel hub assembly for wear, cracks, and damage. Replace if necessary.

INSPECTION AFTER INSTALLATION

Check wheel sensor harness for proper connection.

BRC-85, "REAR WHEEL SENSOR : Exploded View"

(Without ESP),

BRC-225, "REAR WHEEL SENSOR : Exploded View"

(With ESP).

Adjust parking brake operation (stroke). Refer to

PB-2, "Inspection and Adjustment"

Check wheel alignment. Refer to

RSU-20, "Inspection"

JPDIG0204ZZ

JPDIF0300ZZ

PREPARATION

RAX-9

< PREPARATION >

[4WD]

RAX

PREPARATION

Special Service Tool

INFOID:0000000006543919

Tool number
Tool name

Description

KV38100500
Drift
a: 80 mm (3.15 in) dia.
b: 60 mm (2.36 in) dia.

Installing sensor rotor

KV40101840
Color
a: 67 mm (2.64 in) dia.
b: 85 mm (3.35 in) dia.

Installing sensor rotor

KV40107300
Boot band crimping tool

Installing boot band

KV38107900
Protector
a: 32 mm (1.26 in) dia.

Installing drive shaft

ZZA0701D

ZZA1113D

ZZA1229D

PDIA1183J

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

RAX-11

< SYMPTOM DIAGNOSIS >

[4WD]

RAX

SYMPTOM DIAGNOSIS

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NVH Troubleshooting Chart

INFOID:0000000006543917

Use chart below you find the cause of the symptom. If necessary, repair or replace these parts.

: Applicable

Reference page

—

RAX-23

—

RAX-17

—

NVH in DLN section

NVH in RAX

and RSU

sections

Refer to REAR AXLE i

is chart

NVH in WT

section

NVH in WT

section

Ref

r t

DRIVE

SHAFT

in this

chart

NVH in BR

section

Possible cause and SUSPECTED PARTS

e j

t an

t s

lid

g re

lanc

rop

er i

lla

tio

loo

s interference

DIFFERENTIAL

REA

AXLE AND REAR S

SPENSION

REA

AXLE

ROAD W

EEL

DRIV

SHAFT

Symptom

DRIVE
SHAFT

Noise

Shake

REAR AXLE

Noise

Shake

Vibration

Shimmy

Judder

Poor quality ride or handling

RAX-14

< REMOVAL AND INSTALLATION >

[4WD]

REAR WHEEL HUB AND HOUSING

REMOVAL AND INSTALLATION

REAR WHEEL HUB AND HOUSING

Exploded View

INFOID:0000000006543922

Removal and Installation

INFOID:0000000006543923

REMOVAL

Remove tires. Refer to

WT-7, "Removal and Installation"

Remove wheel sensor. Refer to

BRC-86, "REAR WHEEL SENSOR : Removal and Installation"

(without

ESP),

BRC-227, "REAR WHEEL SENSOR : Removal and Installation"

(with ESP).

Remove caliper assembly. Hang caliper assembly in a place where it will not interfere with work. Refer to

BR-65, "BRAKE CALIPER ASSEMBLY : Removal and Installation"

(LHD),

BR-131, "BRAKE CALIPER

ASSEMBLY : Removal and Installation"

(RHD).

CAUTION:

Never depress brake pedal while brake caliper is removed.

Remove disc rotor. If disc rotor cannot be removed, remove as follows.

CAUTION:

• Parking brake completely in the released position.
• Put matching marks (A) on the wheel hub assembly and

the disc rotor before removing the disc rotor.

• Never drop disc rotor.

Fix the disc rotor with wheel nuts and remove the adjusting hole
plug.

Axle housing

Suspension arm

Back plate

Hub bolt

Wheel hub assembly (Bearing-inte-
grated type)

Disc rotor

Plug

Wheel hub lock nut

Cotter pin

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

JPDIG0202GB

JPDIG0066ZZ

REAR WHEEL HUB AND HOUSING

RAX-15

< REMOVAL AND INSTALLATION >

[4WD]

RAX

Using suitable tool, rotate adjuster (1) in the direction (A) to
retract and loosen brake shoe.

Remove cotter pin, and then loosen wheel hub lock nut.

Patch wheel hub lock nut with a piece of wood. Hammer the
wood to disengage wheel hub assembly from drive shaft.

CAUTION:

• Never place drive shaft joint at an extreme angle. Also be

careful not to overextend slide joint.

• Never allow drive shaft to hang down without support for

joint sub-assembly, shaft and the other parts.

NOTE:
Use suitable puller, if wheel hub assembly and drive shaft can-
not be separated even after performing the above procedure.

Remove wheel hub lock nut.

Remove wheel hub assembly.

CAUTION:

Never remove rear brake assembly. Protect it from falling.

If axle housing need to be removed, remove drive shaft. Refer to

RAX-17, "Removal and Installation"

10. Remove hub bolts (1) from wheel hub assembly, using the ball

joint remover (A) (commercial service tool).

CAUTION:

• Remove hub bolt only when necessary.
• Never hammer the hub bolt to avoid impact to the wheel

hub assembly.

• Pull out the hub bolt in a direction perpendicular to the

wheel hub assembly.

11. Perform inspection after removal. Refer to

RAX-15, "Inspection"

INSTALLATION

Note the following, and install in the reverse order of the removal.
• Place a washer (A) as shown in the figure to install the hub bolts

(1) by using the tightening force of the nut (B).

CAUTION:

• Check that there is no clearance between wheel hub assem-

bly and hub bolt.

• Never reuse hub bolt.

• Never reuse wheel hub lock nut and cotter pin.
• Align the matching marks that have been made during removal

when reusing the disc rotor.

• Perform inspection after installation. Refer to

RAX-15, "Inspection"

Inspection

INFOID:0000000006543924

INSPECTION AFTER REMOVAL

Check wheel hub assembly for wear, cracks, and damage. Replace if necessary.

INSPECTION AFTER INSTALLATION

JPDIG0204ZZ

JPDIG0070ZZ

JPDIF0299ZZ

JPDIF0300ZZ

REAR DRIVE SHAFT

RAX-17

< REMOVAL AND INSTALLATION >

[4WD]

RAX

REAR DRIVE SHAFT

Exploded View

INFOID:0000000006543925

Removal and Installation

INFOID:0000000006543926

REMOVAL

Remove tires. Refer to

WT-7, "Removal and Installation"

Remove wheel sensor. Refer to

BRC-86, "REAR WHEEL SENSOR : Removal and Installation"

(without

ESP),

BRC-227, "REAR WHEEL SENSOR : Removal and Installation"

(with ESP).

Remove caliper assembly. Hang caliper assembly in a place where it will not interfere with work. Refer to

BR-65, "BRAKE CALIPER ASSEMBLY : Removal and Installation"

(LHD),

BR-131, "BRAKE CALIPER

ASSEMBLY : Removal and Installation"

(RHD).

CAUTION:

Never depress brake pedal while brake caliper is removed.

Remove disc rotor. Refer to

RAX-14, "Removal and Installation"

Remove cotter pin, and then loosen wheel hub lock nut. Refer to

RAX-14, "Removal and Installation"

Patch wheel hub lock nut with a piece of wood. Hammer the
wood to disengage wheel hub assembly from drive shaft.

CAUTION:

• Never place drive shaft joint at an extreme angle. Also be

careful not to overextend slide joint.

• Never allow drive shaft to hang down without support for

joint sub-assembly, shaft and the other parts.

NOTE:
Use suitable puller, if wheel hub assembly and drive shaft can-
not be separated even after performing the above procedure.

Remove wheel hub lock nut.

Circular clip

Dust shield

Housing

Snap ring

Ball cage/steel ball/inner race as-
sembly

Stopper ring

Boot band

Boot

Shaft

10. Joint sub-assembly

11.

Sensor rotor

: Wheel side

: Fill NISSAN genuine grease or an equivalent.

: Always replace after every disassembly.

JPDIG0207ZZ

JPDIG0070ZZ

RAX-18

< REMOVAL AND INSTALLATION >

[4WD]

REAR DRIVE SHAFT

Set jack under suspension arm.

CAUTION:

• Never damage the suspension arm with a jack.
• Check the stable condition when using a jack.

Remove stabilizer link. Refer to

RSU-34, "Removal and Installation"

10. Remove shock absorber from suspension arm. Refer to

RSU-23, "Removal and Installation"

11. Remove upper link from suspension arm. Refer to

RSU-32, "Removal and Installation"

12. Remove lower link from suspension arm. Refer to

RSU-30, "Removal and Installation"

13. Remove drive shaft from final drive assembly.

CAUTION:

Confirm that the circular clip is attached to the drive shaft.

14. Perform inspection after removal. Refer to

RAX-23, "Inspection"

INSTALLATION

Note the following, and install in the reverse order of removal.
• Place the protector (SST: KV38107900) (A) onto final drive assem-

bly to prevent damage to the oil seal while inserting drive shaft.
Slide drive shaft sliding joint and tap with a hammer to install
securely.

CAUTION:

Check that circular clip is completely engaged.

• Perform final tightening of bolts and nuts at suspension arm (rub-

ber bushing), under unladen conditions with tires on level ground.

• Perform inspection after installation. Refer to

RAX-23, "Inspection"

WHEEL SIDE

WHEEL SIDE : Disassembly and Assembly

INFOID:0000000006753026

DISASSEMBLY

Fix shaft with a vise.

CAUTION:

Protect shaft using aluminum or copper plates when fixing with a vise.

If sensor rotor needs to be removed, use a bearing replacer (A)
and puller (B).

Remove boot bands. Then remove boot from joint sub-assem-
bly.

Screw drive shaft puller (commercial service tool) (A) into joint
sub-assembly screw part to a length of 30 mm (1.18 in) or more.
Support drive shaft with one hand and pull out joint sub-assem-
bly from shaft.

CAUTION:

• Align drive shaft puller and drive shaft and remove them

by pulling firmly and uniformly.

• If joint sub-assembly cannot be removed after five or

more unsuccessful attempts, replace shaft and joint sub
assembly as a set.

Remove circular clip from shaft.

Remove boot from shaft.

JPDIF0023ZZ

JPDIG0016ZZ

JPDIG0151ZZ

REAR DRIVE SHAFT

RAX-19

< REMOVAL AND INSTALLATION >

[4WD]

RAX

Perform inspection after disassembly. Refer to

RAX-23, "Inspection"

ASSEMBLY

If sensor rotor (1) is removed, use a drift (A) (SST: KV38100500)
and color (B) (SST: KV40101840) to press in a new one.

CAUTION:

Never reuse sensor rotor.

Clean the old grease on joint sub-assembly with paper waste.

Fill serration slot joint sub-assembly (1) with NISSAN genuine
grease or equivalent until the serration slot and ball groove
become full to the brim.

CAUTION:

After applying grease, use a shop cloth to wipe off old
grease that has oozed out.

Install boot and boot bands to shaft.

CAUTION:

• Wrap serration on shaft with tape (A) to protect the boot

from damage.

• Never reuse boot and boot band.

Remove the tape wrapped around the serrated on shaft.

Position the circular clip (1) on groove at the shaft edge.

CAUTION:

Never reuse circular clip.
NOTE:
Drive joint inserter is recommended when installing circular clip.

Align both center axles of the shaft edge and joint sub-assembly.
Then assemble shaft with joint sub-assembly holding circular
clip.

PDIA1182J

JPDIF0008ZZ

JPDIF0009ZZ

JPDIF0305ZZ

RAX-20

< REMOVAL AND INSTALLATION >

[4WD]

REAR DRIVE SHAFT

Install joint sub-assembly to shaft using plastic hammer.

CAUTION:

• Check circular clip is properly positioned on groove of the

joint sub-assembly.

• Confirm that joint sub-assembly is correctly engaged

while rotating drive shaft.

Apply the specified amount of grease into the boot inside from
large diameter side of boot.

10. Install the boot securely into grooves (indicated by “*” marks)

shown in the figure.

CAUTION:

If grease adheres to the boot mounting surface (indicated
by “*” mark) on the shaft or joint sub-assembly, boot may
be removed. Remove all grease from the boot mounting
surface.

11. To prevent the deformation of the boot, adjust the boot installa-

tion length (L) to the specified value shown below by inserting
the suitable tool into inside of the boot from the large diameter
side of the boot and discharging the inside air.

CAUTION:

• If the boot installation length exceeds the standard, it may cause breakage of the boot.
• Be careful not to touch the inside of the boot with a tip of tool.

12. Install boot bands securely.

CAUTION:

Never reuse boot band.

Small boot band

• Secure the ends of the boot with boot bands using the boot

band crimping tool (A) (SST: KV40107300).

CAUTION:

Secure boot band so that dimension (M) meets the speci-
fication as shown in the figure.

Large boot band

Grease amount

: Refer to

RAX-24, "Drive Shaft"

RAC0049D

: Refer to

RAX-24, "Drive Shaft"

JPDIG0136ZZ

PDIA1187J

: 1.0 – 4.0 mm (0.039 – 0.157 in)

DSF0047D

REAR DRIVE SHAFT

RAX-21

< REMOVAL AND INSTALLATION >

[4WD]

RAX

Put boot band in the groove on drive shaft boot. Then fit
pawls (

) into holes to temporary installation.

NOTE:
For the large diameter side, fit projection (A) and guide slit
(B) at first.

Pinch projection on the band with suitable pliers to tighten
band.

Insert tip of band below end of the pawl.

13. Secure housing and shaft, and then make sure that they are in

the correct position when rotating boot. Reinstall them using
boot bands when boot installation positions become incorrect.

CAUTION:

Never reuse boot band.

FINAL DRIVE SIDE

FINAL DRIVE SIDE : Disassembly and Assembly

INFOID:0000000006543927

DISASSEMBLY

Fix shaft with a vise.

CAUTION:

Protect shaft using aluminum or copper plates when fixing with a vise.

Remove circular clip from housing.

Remove dust shield from housing.

Remove boot bands, and then remove boot from housing.

Put matching marks on housing and shaft.

CAUTION:

Use paint or an equivalent for matching marks. Never scratch the surfaces.

Remove stopper ring with suitable tool, and pull out housing.

Put matching marks on ball cage/steel ball/inner race assembly
and shaft.

CAUTION:

Use paint or similar substance for matching marks. Never
scratch the surface.

SDIA3557E

SDIA3558E

JPDIG0177ZZ

Juke F15 (2012 year). Service Repair Manual - part 308