Juke F15 (2012 year). Service Repair Manual

HOW TO USE THIS MANUAL

GI-3

< HOW TO USE THIS MANUAL >

HOW TO USE THIS MANUAL

Description

INFOID:0000000006486830

This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diag-
noses”.

Terms

INFOID:0000000006486831

• The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury

and/or damage to some part of the vehicle.
WARNING indicates the possibility of personal injury if instructions are not followed.
CAUTION indicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information.
Standard value: Tolerance at inspection and adjustment.
Limit value: The maximum or minimum limit value that should not be exceeded at inspection and adjust-
ment.

Units

INFOID:0000000006486832

• The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and

alternatively expressed in the metric system and in the yard/pound system.
Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the
standard tightening torque.

“Example”
Range

Standard

Contents

INFOID:0000000006486833

• A QUICK REFERENCE INDEX, a black tab (e.g.

) is provided on the first page. You can quickly find the

first page of each section by matching it to the section's black tab.

• THE CONTENTS are listed on the first page of each section.
• THE TITLE is indicated on the upper portion of each page and shows the part or system.
• THE PAGE NUMBER of each section consists of two or three letters which designate the particular section

and a number (e.g. “BR-5”).

• THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of

work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
or transmission, etc. are presented in a step-by-step format where necessary.

Outer Socket Lock Nut

: 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)

Drive Shaft Installation Bolt

: 44.3 N·m (4.5 kg-m, 33 ft-lb)

GI-4

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HOW TO USE THIS MANUAL

Relation between Illustrations and Descriptions

INFOID:0000000006486834

The following sample explains the relationship between the part description in an illustration, the part name in
the text and the service procedures.

Components

INFOID:0000000006486835

• THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubri-

cation points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to
perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the appro-
priate PARTS CATALOG.
Components shown in an illustration may be identified by a circled number. When this style of illustration is
used, the text description of the components will follow the illustration.

SAIA0519E

HOW TO USE THIS MANUAL

GI-5

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SYMBOLS

Cap

Bleeder valve

Cylinder body

Piston seal

Piston

Piston boot

Sliding pin

Sliding pin boot

Bushing

10.

Torque member

: Apply rubber grease.

: Apply brake fluid.

: N·m (kg-m, in-lb)

: Always replace after every disassembly

JPFIA0511GB

SAIA0749E

GI-6

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HOW TO FOLLOW TROUBLE DIAGNOSES

HOW TO FOLLOW TROUBLE DIAGNOSES

Description

INFOID:0000000006486836

NOTICE:
Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following
instructions before diagnosing.
• Before performing trouble diagnoses, read the “Work Flow” in each section.
• After repairs, re-check that the problem has been completely eliminated.
• Refer to Component Parts and Harness Connector Location for the Systems described in each section for

identification/location of components and harness connectors.

• When checking circuit continuity, ignition switch should be OFF.
• Refer to the Circuit Diagram for quick pinpoint check.

If you need to check circuit continuity between harness connectors in more detail, such as when a sub-har-
ness is used, refer to Wiring Diagram in each individual section and Harness Layout in PG section for identi-
fication of harness connectors.

• Before checking voltage at connectors, check battery voltage.
• After accomplishing the Diagnosis Procedures and Electrical Components Inspection, check that all harness

connectors are reconnected as they were.

How to Follow Test Groups in Trouble Diagnosis

INFOID:0000000006486837

Test group number and test group title
• Test group number and test group title are shown in the upper portion of each test group.

Work and diagnosis procedure
• Start to diagnose a problem using procedures indicated in enclosed test groups.

Questions and results
• Questions and required results are indicated in test group.

Action
• Next action for each test group is indicated based on result of each question.

JPAIA0021GB

HOW TO FOLLOW TROUBLE DIAGNOSES

GI-7

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Key to Symbols Signifying Measurements or Procedures

INFOID:0000000006486838

JPAIA0397GB

HOW TO READ WIRING DIAGRAMS

GI-9

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HOW TO READ WIRING DIAGRAMS

Connector Symbols

INFOID:0000000006598464

Most of connector symbols in wiring diagrams are shown from the terminal side.
• Connector symbols shown from the terminal side are enclosed by

a single line and followed by the direction mark.

• Connector symbols shown from the harness side are enclosed by

a double line and followed by the direction mark.

• Certain systems and components, especially those related to

OBD, may use a new style slide-locking type harness connector.
For description and how to disconnect, refer to PG section,
“Description”, “HARNESS CONNECTOR”.

• Male and female terminals

Connector guides for male terminals are shown in black and
female terminals in white in wiring diagrams.

SAIA0257E

SGI363

GI-10

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HOW TO READ WIRING DIAGRAMS

Sample/Wiring Diagram -Example-

INFOID:0000000006598465

Each section includes wiring diagrams.

Description

JCAWA0150GB

Number

Item

Description

Power supply

• This means the power supply of fusible link or fuse.

Fuse

• “/” means the fuse.

Current rating of fus-
ible link/fuse

• This means the current rating of the fusible link or fuse.

Number of fusible link/
fuse

• This means the number of fusible link or fuse location.

Fusible link

• “X” means the fusible link.

Connector number

• Alphabetic characters show to which harness the connector is placed.
• Numeric characters show the identification number of connectors.

Switch

• This shows that continuity exists between terminals 1 and 2 when the switch is in the A

position. Continuity exists between terminals 1 and 3 when the switch is in the B position.

Circuit (Wiring)

• This means the wiring.

HOW TO READ WIRING DIAGRAMS

GI-11

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SWITCH POSITIONS

Switches are shown in wiring diagrams as if the vehicle is in the “normal” condition.
A vehicle is in the “normal” condition when:
• ignition switch is “OFF”,
• doors, hood and trunk lid/back door are closed,
• pedals are not depressed, and
• parking brake is released.

MULTIPLE SWITCH

The continuity of multiple switch is described in two ways as shown below.
• The switch chart is used in schematic diagrams.

Shielded line

• The line enclosed by broken line circle shows shield wire.

Connectors

• This means that a transmission line bypasses two connectors or more.

Option abbreviation

• This means the vehicle specifications which layouts the circuit between “

”.

Relay

• This shows an internal representation of the relay.

Optional splice

• The open circle shows that the splice is optional depending on vehicle application.

Splice

• The shaded circle “

” means the splice.

System branch

• This shows that the circuit is branched to other systems.

Page crossing

• This circuit continues to an adjacent page.

Component name

• This shows the name of a component.

Terminal number

• This means the terminal number of a connector.

Ground (GND)

• This shows the ground connection.

Explation of option
description

• This shows a description of the option abbreviation used on the page.
• Refer to

GI-12, "Connector Information/Explanation of Option Abbreviation"

if no expla-

nation is included.

Number

Item

Description

SGI860

GI-12

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HOW TO READ WIRING DIAGRAMS

• The switch diagram is used in wiring diagrams.

Connector Information/Explanation of Option Abbreviation

INFOID:0000000006598466

CONNECTOR LIST

Connector information and harness layout are described in “POWER SUPPLY, GROUND & CIRCUIT ELE-
MENTS” Section.

JSAIA0017GB

Connector No.

Harness

Connector Information

Harness Layout

Body harness

PG-57, "B Body Harness"

PG-33, "LHD : Body Harness"

Door harness

PG-64, "D Door Harness"

PG-35, "LHD : Door Harness"

Engine room harness

PG-71, "E Engine Room Harness"

PG-27, "LHD : Engine Room Har-
ness"

Engine control harness

PG-81, "F Engine Control Harness"

PG-29, "LHD : Engine Control Har-
ness"

Main harness

PG-94, "M Main Harness"

PG-32, "LHD : Main Harness"

Room lamp harness

PG-110, "R Room Lamp Harness"

PG-40, "LHD : Room Lamp Har-
ness"

HOW TO READ WIRING DIAGRAMS

GI-13

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EXPLANATION OF OPTION ABBREVIATION

HOW TO USE CONNECTOR INFORMATION

Description

Number

Item

Description

Connector number

• Alphabetic characters show to which harness the connector is placed.
• Numeric characters show the identification number of connectors.

Connector type

• This means the connector number. Refer to

PG-56, "How to Read Connector Type"

Terminal number

• This means the terminal number of a connector.

Wire color

• This shows a code for the color of the wire.

B = Black
W = White
R = Red
G = Green
L = Blue
Y = Yellow
LG = Light Green
BG = Beige

BR = Brown
OR or O = Orange
P = Pink
PU or V (Violet) = Purple
GY or GR = Gray
SB = Sky Blue
CH = Dark Brown
DG = Dark Green

• When the wire color is striped, the base color is given first, followed by the stripe color as

shown below:
Example: L/W = Blue with White Stripe

Connector

• This means the connector information.
• This unit-side is described by the connector symbols.

JCAWA0221GB

JCAWA0152GB

GI-14

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ABBREVIATIONS

ABBREVIATIONS

Abbreviation List

INFOID:0000000006486878

The following ABBREVIATIONS are used:

ABBREVIATION

DESCRIPTION

A/C

Air conditioner

A/C

Air conditioning

A/F sensor

Air fuel ratio sensor

A/T

Automatic transaxle/transmission

ABS

Anti-lock braking system

ACCS

Advance climate control system

ACL

Air cleaner

Accelerator pedal

APP

Accelerator pedal position

ATF

Automatic transmission fluid

Audio visual

AWD

All wheel drive

ABBREVIATION

DESCRIPTION

BARO

Barometric pressure

BCM

Body control module

BLSD

Brake limited slip differential

BPP

Brake pedal position

BSI

Blind spot intervention

BSW

Blind spot warning

ABBREVIATION

DESCRIPTION

CKP

Crankshaft position

Closed loop

CMP

Camshaft position

CPP

Clutch pedal position

CTP

Closed throttle position

CVT

Continuously Variable transaxle/transmission

ABBREVIATION

DESCRIPTION

Drive range first gear

Drive range second gear

Drive range third gear

Drive range fourth gear

DCA

Distance control assist

DDS

Downhill drive support

DFI

Direct fuel injection system

DLC

Data link connector

DTC

Diagnostic trouble code

ABBREVIATIONS

GI-15

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ABBREVIATION

DESCRIPTION

E/T

Exhaust temperature

EBD

Electric brake force distribution

Engine control

ECL

Engine coolant level

ECM

Engine control module

ECT

Engine coolant temperature

ECV

Electrical control valve

EEPROM

Electrically erasable programmable read only memory

EFT

Engine fuel temperature

EGR

Exhaust gas recirculation

EGRT

Exhaust gas recirculation temperature

EGT

Exhaust gas temperature

EOP

Engine oil pressure

Exhaust pressure

EPR

Exhaust pressure regulator

EPS

Electronically controlled power steering

ESP

Electronic stability program system

EVAP canister

Evaporative emission canister

EXC

Exhaust control

ABBREVIATION

DESCRIPTION

Fan control

FCW

Forward collision warning

FIC

Fuel injector control

Fuel pump

Front

FRP

Fuel rail pressure

FRT

Fuel rail temperature

FTP

Fuel tank pressure

FTT

Fuel tank temperature

ABBREVIATION

DESCRIPTION

GND

Ground

GPS

Global positioning system

GST

Generic scan tool

ABBREVIATION

DESCRIPTION

HBMC

Hydraulic body-motion control system

HDD

Hard disk drive

HO2S

Heated oxygen sensor

HOC

Heated oxidation catalyst

GI-16

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ABBREVIATIONS

ABBREVIATION

DESCRIPTION

I/M

Inspection and maintenance

Intake air

IAC

Idle air control

IAT

Intake air temperature

IBA

Intelligent brake assist

Ignition control

ICC

Intelligent cruise control

ICM

Ignition control module

IPDM E/R

Intelligent power distribution module engine room

ISC

Idle speed control

ISS

Input shaft speed

ABBREVIATION

DESCRIPTION

Knock sensor

ABBREVIATION

DESCRIPTION

LCD

Liquid crystal display

LCU

Local control unit

LDP

Lane departure prevention

LDW

Lane departure warning

LED

Light emitting diode

Left-hand

LIN

Local interconnect network

ABBREVIATION

DESCRIPTION

M/T

Manual transaxle/transmission

MAF

Mass airflow

MAP

Manifold absolute pressure

MDU

Multi display unit

Malfunction indicator

MIL

Malfunction indicator lamp

ABBREVIATION

DESCRIPTION

NOX

Nitrogen oxides

ABBREVIATION

DESCRIPTION

Oxygen

O2S

Oxygen sensor

OBD

On board diagnostic

Oxidation catalytic converter

Overdrive

Open loop

OSS

Output shaft speed

ABBREVIATIONS

GI-17

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ABBREVIATION

DESCRIPTION

P/S

Power steering

PBR

Potentio balance resistor

PCV

Positive crankcase ventilation

PNP

Park/Neutral position

PSP

Power steering pressure

PTC

Positive temperature coefficient

PTO

Power takeoff

PWM

Pulse width modulation

ABBREVIATION

DESCRIPTION

RAM

Random access memory

RAS

Rear active steer

Right-hand

ROM

Read only memory

RPM

Engine speed

Rear

ABBREVIATION

DESCRIPTION

SAE

Society of Automotive Engineers, Inc.

SCK

Serial clock

SDS

Service Data and Specifications

SRT

System readiness test

SST

Special Service Tools

ABBREVIATION

DESCRIPTION

Turbocharger

TCM

Transmission control module

TCS

Traction control system

Throttle position

TPMS

Tire pressure monitoring system

TSS

Turbine shaft speed

TWC

Three way catalytic converter

ABBREVIATION

DESCRIPTION

USS

Uphill start support

ABBREVIATION

DESCRIPTION

VDC

Vehicle dynamics control system

VIN

Vehicle identification number

VSS

Vehicle speed sensor

ABBREVIATION

DESCRIPTION

WOT

Wide open throttle

GI-18

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ABBREVIATIONS

ABBREVIATION

DESCRIPTION

1st range first gear

1st range second gear

1GR

First gear

ABBREVIATION

DESCRIPTION

2nd range first gear

2nd range second gear

2GR

Second gear

2WD

2-Wheel Drive

ABBREVIATION

DESCRIPTION

3GR

Third gear

ABBREVIATION

DESCRIPTION

4GR

Fourth gear

4WAS

Four wheel active steer

4WD

Four wheel drive

ABBREVIATION

DESCRIPTION

5GR

Fifth gear

ABBREVIATION

DESCRIPTION

6GR

Sixth gear

ABBREVIATION

DESCRIPTION

7GR

Seventh gear

Juke F15 (2012 year). Service Repair Manual - part 222