Nissan Juke (2016 year). Service Repair Manual - part 329

 

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Nissan Juke (2016 year). Service Repair Manual - part 329

 

 

EM-188

< PERIODIC MAINTENANCE >

[MR EXCEPT FOR NISMO RS MODELS]

AIR CLEANER FILTER

1. Remove the inlet air duct (upper) (1).
2. Unhook the tabs (A) of both ends of the air cleaner cover.

3. Remove the air cleaner filter (1) and air cleaner body (2) from

the air cleaner case.

4. Remove the air cleaner filter from the air cleaner body.

INSTALLATION

Note the following, and install in the reverse order of removal.

• Fixing clips shall be fixed after inserting air cleaner body protrusion to air cleaner case notch hole.

• Make sure that whether air cleaner body has been firmly installed by shaking it.

Inspection (Viscous Paper Type)

INFOID:0000000012961777

INSPECTION AFTER REMOVAL

Examine with eyes that there is no stain, clogging, or damage on air cleaner element.

• Remove dusts (such as dead leafs) on air cleaner element surface and inside cleaner case.

• If clogging or damage is observed, replace the air cleaner element.

CAUTION:

Never clean the viscous paper type air cleaner element by blowing as there is a risk of deterioration of

its performance

MAINTENANCE INTERVAL

Refer to 

MA-7, "Introduction of Periodic Maintenance"

.

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Revision: November 2015

2016 JUKE

SPARK PLUG

EM-189

< PERIODIC MAINTENANCE >

[MR EXCEPT FOR NISMO RS MODELS]

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SPARK PLUG

Exploded View

INFOID:0000000012197376

Removal and Installation

INFOID:0000000012197377

REMOVAL

1. Remove the engine cover. Refer to 

EM-191, "Exploded View"

.

2. Remove air inlet tube 2. Refer to 

EM-194, "Removal and Installation"

.

3. Remove the ignition coil. Refer to 

EM-214, "Exploded View"

.

1.

Rocker cover protector

2.

O-ring

3.

Positive Crank Ventilation (PCV) 
valve

4.

PCV hose

5.

Clamp

6.

Rocker cover gasket

7.

Rocker cover

8.

Clamp

9.

PCV hose

10. Oil filler cap

11. Spark plug

12. Ignition coil

A.

To intake manifold

B.

Comply with the assembly procedure 
when tightening.

EM-214

.

C.

To turbocharger inlet tube

 : Always replace after every disassembly.

 : N·m (kg-m, ft-lb)

 : N·m (kg-m, in-lb)

JSBIA5757GB

Revision: November 2015

2016 JUKE

EM-190

< PERIODIC MAINTENANCE >

[MR EXCEPT FOR NISMO RS MODELS]

SPARK PLUG

4. Remove spark plug with a spark plug wrench (commercial ser-

vice tool).

CAUTION:

Never drop or shock spark plug.

INSTALLATION

Install in the reverse order of removal.

Inspection

INFOID:0000000012197378

INSPECTION AFTER REMOVAL

Use the standard type spark plug for normal condition.

CAUTION:

• Never drop or shock spark plug.

• Never use a wire brush for cleaning.

• If plug tip is covered with carbon, spark plug cleaner may be

used.

•

Spark plug gap adjustment is not required between replace-

ment intervals.

•

Measure spark plug gap. when it exceeds the limit, replace

spark plug even if it is with in the specified replacement mile-

age. Refer to 

EM-312, "Spark Plug"

.

a

: 14 mm (0.55 in)

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Spark plug (Standard type)

: Refer to 

EM-312, "Spark Plug"

.

Cleaner air pressure : Less than 588 kPa (6 kg/cm

2

, 

85 psi)

Cleaning time

: Less than 20 seconds

SMA773C

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Revision: November 2015

2016 JUKE

ENGINE COVER

EM-191

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

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REMOVAL AND INSTALLATION

ENGINE COVER

Exploded View

INFOID:0000000012197379

Removal and Installation

INFOID:0000000012197380

REMOVAL

1. Grasp the engine cover at a point close to the mounting rubber mating part, and pull upward to remove.
2. Remove the mounting rubber bracket if necessary.

CAUTION:

Never damage or scratch engine cover when installing or removing.

INSTALLATION

Install in the reverse order of removal.

1.

Engine cover

2.

Mounting rubber

3.

Mounting rubber bracket

 : N·m (kg-m, in-lb)

JSBIA5758ZZ

Revision: November 2015

2016 JUKE

EM-192

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

AIR CLEANER AND AIR DUCT

AIR CLEANER AND AIR DUCT

Exploded View

INFOID:0000000012197381

Removal and Installation

INFOID:0000000012197382

REMOVAL

NOTE:

Mass air flow sensor is removable under the car-mounted condition.
1. Remove engine cover. Refer to 

EM-191, "Exploded View"

.

2. Remove air duct inlet (upper).
3. Remove the air cleaner filter from the air cleaner case.
4. Disconnect mass air flow sensor harness connector, and remove harness clamp from air cleaner body.
5. Remove air cleaner body assembly.
6. Remove the air duct (suction side).

• Add matching marks if necessary for easier installation.

1.

Mass air flow sensor

2.

Gasket

3.

Clamp

4.

Air duct

5.

Clamp

6.

Air cleaner case

7.

Mounting rubber

8.

Air filter element

9.

Element case

10. Inlet air duct (lower)

11. Grommet

12. Inlet air duct (upper)

13. Grommet

14. Bracket

15. Mounting rubber

A.

To exhaust manifold and turbocharg-
er assembly

 : Always replace after every disassembly.

 : N·m (kg-m, in-lb)

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Revision: November 2015

2016 JUKE

AIR CLEANER AND AIR DUCT

EM-193

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

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7. Remove air cleaner cover assembly.
8. Remove mass air flow sensor from air cleaner cover, if necessary.

CAUTION:

Note the following, and be careful when handling mass air flow sensor.

• Never shock the mass air flow sensor.

• Never disassemble the mass air flow sensor.

• Never touch the sensor of the mass air flow sensor.

9. Remove air duct inlet (lower) with the following procedure.
a. Remove fender protector (LH). Refer to 

EXT-31, "Exploded View"

.

b. Remove air duct inlet (lower).

INSTALLATION

Note the following, and install in the reverse order of removal.

• Install the air duct while aligning the matching marks on both sides with the matching marks of the mating

part.

• Tighten the hose clamp to the specified torque.

• After installing, shake the element case and check that it is securely installed.

Inspection

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INSPECTION AFTER REMOVAL

Air Duct (From Air Cleaner Case to Turbocharger)

• Visually check for damage or cracks of the air duct.

• Replace the air duct if an abnormal condition is found.

Revision: November 2015

2016 JUKE

EM-194

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

CHARGE AIR COOLER

CHARGE AIR COOLER

Exploded View

INFOID:0000000012197384

Removal and Installation

INFOID:0000000012197385

REMOVAL

Air Inlet Tube 1

1. Remove the engine cover. Refer to 

EM-191, "Exploded View"

.

2. Disconnect the turbocharger boost sensor harness connector.
3. Disengage the turbocharger boost sensor harness clip from air inlet tube 1.
4. Remove the air inlet tube 1 mounting bolt.

NOTE:

1.

Gasket

2.

Air inlet tube 2

3.

Clamp

4.

Air inlet hose

5.

Mounting rubber

6.

Charge air cooler assembly

7.

Air inlet tube bracket

8.

Mounting rubber

9.

Air inlet tube 1

10. O-ring

11. Turbocharger boost sensor

A.

To electric throttle control actuator

B.

To turbocharger

 : Always replace after every disassembly.

 : N·m (kg-m, in-lb)

 : N·m (kg-m, ft-lb)

 : Should be lubricated with oil.

JSBIA5763GB

Revision: November 2015

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CHARGE AIR COOLER

EM-195

< REMOVAL AND INSTALLATION >

[MR EXCEPT FOR NISMO RS MODELS]

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On the charge air cooler side, remove the bolt from the top of the air inlet tube bracket, and remove both

air inlet tube 1 and the air inlet tube bracket together.

5. Follow the procedure below and remove air inlet tube 1.
a. Insert a flat-bladed screwdriver, or an equivalent, between air

inlet tube 1 and the spring (1) into the space as shown by (B) in

the figure.

b. Move the spring upward and pull out the hose.

CAUTION:

Use tape or other means to cover the openings so that foreign material does not enter the exhaust

manifold and turbocharger assembly or the intake manifold.

Air Inlet Tube 2, Air Inlet Hose

1. Remove the engine cover. Refer to 

EM-191, "Exploded View"

.

2. Put matching marks onto each connecting part for use as reference when installing.
3. Loosen the clamp on the air inlet hose side.
4. Remove the mounting nuts, and then remove air intake tube 2.
5. Loosen the clamp on the charge air cooler side.
6. Remove the air inlet hose.

Charge air cooler Assembly

1. Remove the front bumper assembly. Refer to 

EXT-17, "Removal and Installation"

.

2. Remove the radiator core support (upper). Refer to 

CO-46, "Removal and Installation"

.

3. Put matching marks onto each connecting part for use as a reference when installing.
4. Disconnect air inlet tube 1 and the air inlet hose.
5. Remove the charge air cooler assembly (1).

CAUTION:

• Remove the charge air cooler and radiator so that they do

not interfere.

• Block the openings with tape or an equivalent so that no

foreign material enters the charge air cooler.

INSTALLATION

Note the following, and install in the reverse order of removal.

• Apply neutral detergent to the insertion part of the air inlet hose.

CAUTION:

Never apply engine oil or other oil or grease.

• Install the connecting parts by lining up the matching marks put before parts are disconnected.

• Temporarily install all the removed parts before tightening the clamps to the specified torque.

CAUTION:

Never allow installed sensor connector to interfere with other parts.

Inspection

INFOID:0000000012197386

INSPECTION AFTER REMOVAL

(A)

: Arrow view

(C)

: Spring movement direction

(D)

: Tabs

JPBIA6194ZZ

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Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

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