Nissan Juke (2016 year). Service Repair Manual - part 70

 

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Nissan Juke (2016 year). Service Repair Manual - part 70

 

 

ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)

BRC-153

< REMOVAL AND INSTALLATION >

[WITH VDC]

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BRC

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ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)

Exploded View

INFOID:0000000012199759

Removal and Installation

INFOID:0000000012199760

REMOVAL

1. Disconnect battery cable from negative terminal.
2. Drain brake fluid. Refer to 

BR-12, "Draining"

.

3. Remove bracket A.

1.

ABS actuator and electric unit (con-
trol unit)

2.

Bracket A

3.

Bracket B

4.

ABS actuator and electric unit (con-
trol unit) harness connector

A. To front LH caliper

B. To rear RH caliper

C. To rear LH caliper

D. To front RH caliper

E. To master cylinder secondary side

F.

To master cylinder primary side

: Vehicle front

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

JSFIA0655GB

Revision: November 2015

2016 JUKE

BRC-154

< REMOVAL AND INSTALLATION >

[WITH VDC]

ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)

4. Disconnect ABS actuator and electric unit (control unit) harness

connector (1), follow the procedure described below.

a. Push the pawl (A).
b. Move the lever (B) in the direction (C) until locked.
c.

Disconnect ABS actuator and electric unit (control unit) harness

connector.

5. Loosen flare nut of brake tube using a flare nut wrench, and then

remove brake tube from ABS actuator and electric unit (control

unit). Refer to 

BR-23, "FRONT : Exploded View"

.

6. Remove ABS actuator and electric unit (control unit) and bracket

B.

CAUTION:

• Never remove and never install ABS actuator and electric unit (control unit) by holding harness

connector.

• Be careful not to drop ABS actuator and electric unit (control unit) and apply excessive impact to

it.

7. Remove bracket B and bushing from ABS actuator and electric unit (control unit).

INSTALLATION

Note the following, and install in the reverse order of removal.

• When replacing with a new ABS actuator and electric unit (control unit), never remove the protector of the

brake tube mounting hole until right before the brake tube is installed.

• When installing brake tube, tighten to the specified torque using a crowfoot and torque wrench so that flare

nut and brake tube are not damaged. Refer to 

BR-23, "FRONT : Exploded View"

.

• Never remove and install ABS actuator and electric unit (control unit) by holding actuator harness.

• Bleed air from brake piping after installation. Refer to 

BR-13, "Bleeding Brake System"

.

• Never apply excessive impact to actuator, such as by dropping it.

• After installing the ABS actuator and electric unit (control unit) har-

ness connector (1), move the lever (A) in the direction (B) to

secure the locking.

• Perform steering angle sensor neutral position adjustment when

ABS actuator and electric unit (control unit) is replaced. Refer to

BRC-63, "Work Procedure"

.

JPFIC0194ZZ

JPFIC0195ZZ

Revision: November 2015

2016 JUKE

YAW RATE/SIDE/DECEL G SENSOR

BRC-155

< REMOVAL AND INSTALLATION >

[WITH VDC]

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YAW RATE/SIDE/DECEL G SENSOR

Exploded View

INFOID:0000000012199761

Removal and Installation

INFOID:0000000012199762

REMOVAL

CAUTION:

Never drop or strike yaw rate/side/decel G sensor, because it has little endurance to impact. Never use

a pneumatic tool.

1. Remove front seat (right side). Refer to 

SE-21, "Removal and Installation"

.

2. Remove floor carpet. Refer to 

INT-24, "Removal and Installation"

.

3. Disconnect yaw rate/side/decel G sensor harness connector.
4. Remove yaw rate/side/decel G sensor.

INSTALLATION

Note the following, and install in the reverse order of removal.

• Never drop or strike yaw rate/transverse/decel G sensor, because it has little endurance to impact. Never

use a power tool.

1.

Yaw rate/side/decel G sensor

2.

Yaw rate/side/decel G sensor har-
ness connector

3.

Bracket

: Vehicle front

: N·m (kg-m, in-lb)

JSFIA0544GB

Revision: November 2015

2016 JUKE

BRC-156

< REMOVAL AND INSTALLATION >

[WITH VDC]

STEERING ANGLE SENSOR

STEERING ANGLE SENSOR

Removal and Installation

INFOID:0000000012199763

REMOVAL

1. Remove spiral cable assembly. Refer to 

SR-15, "Removal and Installation"

.

2. Remove steering angle sensor.

INSTALLATION

Note the following, and install in the reverse order of removal.

• Perform steering angle sensor neutral position adjustment when steering angle sensor is removed and

installed, or replaced. Refer to 

BRC-63, "Work Procedure"

.

Revision: November 2015

2016 JUKE

VDC OFF SWITCH

BRC-157

< REMOVAL AND INSTALLATION >

[WITH VDC]

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VDC OFF SWITCH

Removal and Installation

INFOID:0000000012199764

REMOVAL

1. Remove lower instrument panel. Refer to 

IP-13, "Removal and Installation"

.

2. Remove VDC OFF switch.

INSTALLATION

Installation is the reverse order of removal.

Revision: November 2015

2016 JUKE

BRC-158

< REMOVAL AND INSTALLATION >

[WITH VDC]

VDC OFF SWITCH

Revision: November 2015

2016 JUKE

BRM-1

BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

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SECTION 

BRM

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BRM

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CONTENTS

BODY REPAIR

VEHICLE INFORMATION .............................

2

BODY EXTERIOR PAINT COLOR  .....................

2

Body Exterior Paint Color ..........................................

2

PRECAUTION ...............................................

6

PRECAUTIONS ...................................................

6

Precautions for Body Repair .....................................

6

REPAIRING HIGH STRENGTH STEEL ..............

7

High Strength Steel (HSS) ......................................

7

Handling of Ultra High Strength Steel Plate Parts ......

9

PREPARATION ...........................................

10

REPAIRING MATERIAL  ....................................

10

Foam Repair  ...........................................................

10

BODY COMPONENT PARTS  ............................

12

Underbody Component Parts (2WD Models) ..........

12

Underbody Component Parts (AWD Models)  .........

14

Body Component Parts (2WD Models)  ...................

16

Body Component Parts (AWD Models) ...................

18

REMOVAL AND INSTALLATION ...............

21

CORROSION PROTECTION  .............................

21

Description ..............................................................

21

Anti-corrosive Wax  ..................................................

21

Undercoating (2WD Models) ...................................

22

Undercoating (AWD Models)  ..................................

23

Body Sealing (2WD Models)  ...................................

24

Body Sealing (AWD Models) ...................................

28

BODY CONSTRUCTION ....................................

31

Body Construction (Standard roof Models)  .............

31

Body Construction (With sunroof Models) ...............

33

Rear Fender Hemming Process ..............................

34

REPLACEMENT OPERATIONS ........................

36

Precautions for Body Repair ...................................

36

Description ..............................................................

36

Radiator Core Support .............................................

39

Hoodledge ...............................................................

39

Hoodledge (Partial Replacement)  ...........................

40

Front Side Member ..................................................

42

Front Side Member (Partial Replacement)  ..............

44

Front Pillar  ...............................................................

46

Center Pillar (Standard Roof Models) ......................

49

Center Pillar (With Sunroof Models)  ........................

51

Outer Sill (Partial Replacement)  ..............................

54

Outer Sill ..................................................................

55

Rear Fender (2WD Models)  ....................................

58

Rear Fender (AWD Models)  ....................................

61

Rear Fender Extension (2WD Models) ....................

64

Rear Fender Extension (AWD Models)  ...................

65

Rear Panel (2WD Models) .......................................

66

Rear Panel (AWD Models)  ......................................

67

Rear Floor Rear (2WD Models) ...............................

67

Rear Floor Rear (AWD Models)  ..............................

68

Rear Side Member (AWD Models Partial Replace-
ment) .......................................................................

69

Rear Side Member Extension (2WD Models) ..........

70

Rear Side Member Extension (AWD Models)  .........

71

Roof (Standard Roof Models) ..................................

73

Roof (Sunroof Models)  ............................................

74

SERVICE DATA AND SPECIFICATIONS 
(SDS) ............................................................

75

BODY ALIGNMENT  ..........................................

75

Body Center Marks ..................................................

75

Description ...............................................................

76

Engine Compartment ...............................................

76

Underbody (2WD Models)  .......................................

79

Underbody (AWD Models) .......................................

81

Passenger Compartment .........................................

84

Rear Body ...............................................................

86

LOCATION OF PLASTIC PARTS  ....................

88

Precautions for Plastics  ...........................................

88

Location of Plastic Parts  ..........................................

88

Revision: November 2015

2016 JUKE

BRM-2

< VEHICLE INFORMATION >

BODY EXTERIOR PAINT COLOR

VEHICLE INFORMATION

BODY EXTERIOR PAINT COLOR

Body Exterior Paint Color

INFOID:0000000012199822

EXCEPT FOR PERSONALIZE PACKAGE, NISMO AND NISMO RS

NOTE:

Component

Color code

BA20

BEAV

BGAB

BK23

BKAD

BKH3

BNAH

BQAB

BRBR

Description

Red

Yellow

Black

Silver

Gray

Black

Red

White

Blue

Paint type

 Note

2S

2P

2M

2M

2M

2S

2PM

3P

2P

Hard clear 
coat

×

×

×

×

×

Front 
grille

Center 
molding

Chromium 
plate

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Front 
bumper 
molding

Black

Black

Black

Black

Black

Black

Black

Black

Black

Black

Emblem

Chromium 
plate

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Front bumper fascia

Body color

BA20

BEAV

BGAB

BK23

BKAD

BKH3

BNAH

BQAB

BRBR

Front bumper fascia 
lower

Material color

Front fillet molding

Material color

Door mirror cover

Body color

BA20

BEAV

BGAB

BK23

BKAD

BKH3

BNAH

BQAB

BRBR

Door mirror housing

Black

Black

Black

Black

Black

Black

Black

Black

Black

Black

Back door finisher

Body color

BA20

BEAV

BGAB

BK23

BKAD

BKH3

BNAH

BQAB

BRBR

Rear bumper fascia

Body color

BA20

BEAV

BGAB

BK23

BKAD

BKH3

BNAH

BQAB

BRBR

Rear bumper fascia 
lower

Material color

Rear fillet molding

Material color

Sill cover

Material color

Front door outside 
handle

Body color

BA20

BEAV

BGAB

BK23

BKAD

BKH3

BNAH

BQAB

BRBR

Rear door outside 
handle assembly

Black

Black

Black

Black

Black

Black

Black

Black

Black

Black

JSKIA7531ZZ

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

Content      ..     68      69      70      71     ..