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DRIVE PINION DLN-173 < UNIT DISASSEMBLY AND ASSEMBLY > [REAR FINAL DRIVE: RTVS] C E F G H I J K L M A B DLN N O P 1. Use the formula below to calculate drive pinion adjusting shim thickness. 2. Select the proper drive pinion adjusting shim. For selecting adjusting shim, refer to the latest parts infor- mation. CAUTION: If unable to find a shim of desired thickness, use a shim with thickness closest to the calculated value. COMPANION FLANGE RUNOUT Check for companion flange runout as follows: • For companion flange face, fit a dial indicator (1) onto the compan- ion flange face (inner side of the propeller shaft mounting bolt holes). For inner side of the companion flange, fit a test indicator (2) to the inner side of companion flange (socket diameter). • Rotate companion flange to check for runout. • If the runout value is outside the runout limit, follow the procedure below to adjust. - Check for runout while changing the phase between companion flange and drive pinion by 90 ° step, and search for the position where the runout is the minimum. - If the runout value is still outside of the limit after the phase has been changed, replace companion flange. - If the runout value is still outside of the limit after companion flange has been replaced, possible cause will be an assembly malfunction of drive pinion. Inspection INFOID:0000000012199525 INSPECTION AFTER DISASSEMBLY Drive Gear and Drive Pinion • Clean up the disassembled parts. • If the gear teeth never mesh or line-up correctly, determine the cause and adjust or replace as necessary. • If the gears are worn, cracked, damaged, pitted or chipped (by friction) noticeably, replace with new drive gear and drive pinion as a set. Bearing Shim selection equation: 0 + (t 1 − t 2 ) T: Correct shim thickness T 0 : Removed shim thickness t 1 : Old drive pinion head letter “H × 0.01” (“H”: machined tolerance 1/100 mm × 100) t 2 : New drive pinion head letter “H × 0.01” (“H”: machined tolerance 1/100 mm × 100) Example: × 0.01) − (−1 × 0.01)] = 3.24 T 0 : 3.21 t 1 : +2 t 2 : −1 Example: Calculated value... T = 3.22 mm SDIA0249J Companion flange runout : Refer to . JSDIA2539ZZ |