Nissan Juke F15. Manual - part 288

ELECTRIC CONTROLLED COUPLING

DLN-157

< UNIT DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: RTVS]

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4. Install electric controlled coupling (1) to spline of center stem

with grommet of harness facing upward, temporarily tighten

reamer bolts (2) to the positions shown in the figure.

CAUTION:

Never damage side oil seal.

5. Tighten reamer bolts and coupling cover mounting bolts to the

specified torque.

CAUTION:

Never allow harness to get caught in the bolt.

6. Replace connector clip from electric controlled coupling connec-

tor, and then insert it  to final drive assembly.

CAUTION:

• Never reuse connector clip.

• When inserting connector clip to final drive assembly,

never tug harness.

7. Connect electric controlled coupling connector (1) to sub-har-

ness (2).

8. When oil leaks while removing, check oil level after the installa-

tion. Refer to 

DLN-137, "Inspection"

.

9. When replacing electric controlled coupling, perform writing unit

characteristics after installing rear final drive assembly to the

vehicle. Refer to 

DLN-42, "Work Procedure"

.

CAUTION:

Always perform writing unit characteristics of both side

electric controlled couplings.

A: Left side
B: Right side

: Vehicle front

JSDIA2242GB

JSDIA2239ZZ

JSDIA2238ZZ

DLN-158

< UNIT DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: RTVS]

CENTER STEM ASSEMBLY

CENTER STEM ASSEMBLY

Exploded View

INFOID:0000000012199516

1.

Filler plug

2.

Gasket

3.

Drain plug

4.

Breather tube

5.

Hose clamp

6.

Breather hose

7.

Breather

8.

Band clip

9.

Sub-harness

10. Rear cover

11. Center stem

12. Side bearing (right)

13. Side bearing adjusting shim (right)

14. Side oil seal (right)

15. Connector clip

16. Electric controlled coupling (right)

17. Electric controlled coupling oil seal

18. Reamer bolt

19. Drive pinion

20. Drive pinion adjusting shim

21. Pinion bearing (rear)

22. Collapsible spacer

23. Breather

24. Gear carrier

25. Carrier bracket (right)

26. Pinion bearing (front)

27. Front oil seal

28. Companion flange

29. Drive pinion lock nut

30. Carrier bracket (left)

31. Drive gear

32. Side bearing (left)

33. Side bearing adjusting shim (left)

34. Side oil seal (left)

35. Electric controlled coupling (left)

A.

Oil seal lip

B.

Gear carrier mounting face

: Always replace after every disassembly.

: Select with proper thickness.

: N·m (kg-m, ft-lb)

: Apply multi purpose grease

: Apply gear oil.

JSDIA2246GB

CENTER STEM ASSEMBLY

DLN-159

< UNIT DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: RTVS]

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Disassembly

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1. Remove carrier brackets.
2. Remove electric controlled couplings. Refer to 

DLN-155, "Disassembly"

.

3. Remove breather tube and breathers.

CAUTION:

Remove breather tube and breathers only when necessary.

4. Remove side oil seal with the suitable oil seal remover.

CAUTION:

Never damage gear carrier and rear cover.

5. Remove rear cover mounting bolts.

6. Set the drifts (A and B) to the right and left side bearing adjusting

shims individually. Press center stem assembly with side bear-

ing to remove gear carrier assembly and rear cover assembly.

CAUTION:

The pressure shall be as low as possible to remove gear

carrier assembly and rear cover assembly. The maximum

pressure shall be 10 kN (1 ton, 1.0 Imp ton).

NOTE:

Center stem assembly, side bearings, and adjusting shims are

compressed and integrated in gear carrier and rear cover.

7. Remove drain plug and filler plug, if necessary.
8. Remove side bearing adjusting shims and outer races of side bearing .

CAUTION:

Mark the side bearing adjusting shims so that the original mounting positions (right/left) can be

identified later.

9. Remove inner race of side bearing (right), using the puller (A),

the replacer (B) and the drift (C).

: Apply anti-corrosive oil.

: Apply Genuine Silicone RTV or equivalent. Refer to 

GI-22, "Recommended Chemical Products and Sealants"

.

JSDIA2298ZZ

A : Drift [SST: KV38109820 (

—

)]

B : Drift [SST: KV38109810 (

—

)]

A : Puller (Commercial service tool)
B : Replacer (Commercial service tool)
C : Drift [SST: ST33052000 (

—

)]

JSDIA2247ZZ

JSDIA2248ZZ

DLN-160

< UNIT DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: RTVS]

CENTER STEM ASSEMBLY

10. Remove inner race of side bearing (left), using the puller (A), the

replacer (B) and the drift (C).

11. Remove center stem from drive gear, using the drift (A) [SST:

ST33220000 (J-25804-01)].

12. Perform inspection after disassembly. Refer to 

DLN-166,

"Inspection"

.

Assembly

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1. Press center stem to drive gear, using the drift (A) [SST:

ST33052000 (

—

)].

2. Press inner race of side bearing (right) to center stem assembly,

using the drift (A) (Commercial service tool).

CAUTION:

• Never reuse side bearing.

• Apply gear oil to side bearing.

A : Puller (Commercial service tool)
B : Replacer (Commercial service tool)
C : Drift [SST: ST02371000 (

—

)]

JSDIA2526ZZ

JSDIA2249ZZ

JSDIA2250ZZ

JSDIA2251ZZ