Nissan Juke F15. Manual - part 1227

TM-98

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

30. Remove gear components from clutch housing in the following

procedure.

a. Remove a set of input shaft assembly, mainshaft assembly, and

reverse idler gear assembly by tapping the tip of input shaft from

the back of the clutch housing with a plastic hammer.

CAUTION:

Always withdraw mainshaft straight out. Failure to do so

can damage resin oil channel on clutch housing side.

b. Remove final drive assembly.

31. Remove magnet from clutch housing.

32. Remove mainshaft bearing retainer and then mainshaft front

bearing from clutch housing using the Tool.

CAUTION:

Do not damage clutch housing, mainshaft front bearing, or

oil channel.

33. Remove oil channel from clutch housing.

34. Remove differential side bearing outer race (clutch housing

side) from clutch housing using the puller.

CAUTION:

Do not damage clutch housing or differential side bearing

outer race.

35. Remove input shaft oil seal from clutch housing, using a suitable

tool.

CAUTION:

Do not damage clutch housing.

SCIA0964E

PCIB1859E

Tool number

: KV381054S0 (J-34286)

PCIB0937E

Tool number

: KV381054S0 (J-34286)

PCIB0938E

SCIA0398E

TRANSAXLE ASSEMBLY

TM-99

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

36. Remove differential side oil seal from clutch housing, using a

suitable tool.

CAUTION:

Do not damage clutch housing.

Assembly

INFOID:0000000012200822

ASSEMBLY

1. Install differential side oil seal (1) to clutch housing using Tool

(A).

CAUTION:

• Do not reuse differential side oil seal.

• When installing, do not incline differential side oil seal.

• Do not damage clutch housing.

PCIB1874E

Dimension (H)

: -0.5 - 0.5 mm (-0.020 - 0.020 in)

Tool number

: ST33400001 (J-26082)

PCIB1864E

TM-100

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

TRANSAXLE ASSEMBLY

2. Install input shaft oil seal (1) to clutch housing using Tool (A).

CAUTION:

• Do not reuse input shaft oil seal.

• When installing, do not incline input shaft oil seal.

• Do not damage clutch housing.

3. Install differential side bearing outer race (clutch housing side) to

clutch housing using Tools.

CAUTION:

Replace differential side bearing and differential side bear-

ing outer race as a set.

4. Install oil channel (1) on mainshaft side.

CAUTION:

When installing oil channel, fit the rib (A) of oil channel into

the processed area of the spot facing (B).

5. Install mainshaft front bearing to clutch housing using Tool.

CAUTION:

Be careful with the orientation of mainshaft front bearing.

Dimension (H)

: 1.1 - 2.0 mm (0.043 - 0.078 in)

Tool number

: ST35321000 ( — )

PCIB1814E

Tool number

: KV40105320 ( — )
: ST30720000 (J-25405)

PCIB0933E

PCIB1921E

Tool number

: ST33200000 (J-26082)

PCIB0939E

TRANSAXLE ASSEMBLY

TM-101

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52H]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

6. Install mainshaft bearing retainer (1) to clutch housing and

tighten bolt to the specified torque.

CAUTION:

Install with punched surface facing up.

7. Install magnet to clutch housing.

8. Install final drive assembly into clutch housing.

9. Install input shaft assembly, mainshaft assembly, and reverse

idler gear assembly into clutch housing.

CAUTION:

• Wrap a tape, etc. to the spline of input shaft so as not to

damage the input shaft oil seal.

• Be careful with the orientation of reverse idler shaft.

10. Install striking rod assembly (1) into clutch housing.

2

: Mainshaft front bearing

3

: Oil channel

PCIB1938E

PCIB1859E

SCIA0888E

SCIA0964E

PCIB1857E