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Nissan Juke F15. Manual - part 1205

TM-10

Symptom Table .....................................................

539

PERIODIC MAINTENANCE .......................

545

CVT FLUID .......................................................

545

Inspection ..............................................................

545

REMOVAL AND INSTALLATION ..............

546

CVT SHIFT SELECTOR ..................................

546

Exploded View .......................................................

546

Removal and Installation .......................................

546

Disassembly and Assembly ...................................

547

Inspection ..............................................................

548

CONTROL CABLE ..........................................

549

Exploded View .......................................................

549

Removal and Installation .......................................

549

Inspection and Adjustment ....................................

551

PADDLE SHIFTER ..........................................

552

Exploded View .......................................................

552

Removal and Installation .......................................

552

TCM ..................................................................

554

Exploded View .......................................................

554

Removal and Installation .......................................

554

Adjustment .............................................................

554

AIR BREATHER HOSE ...................................

555

Exploded View .......................................................

555

Removal and Installation .......................................

555

OIL PAN ...........................................................

557

Exploded View .......................................................

557

Removal and Installation .......................................

557

Inspection ..............................................................

559

INPUT SPEED SENSOR .................................

560

Exploded View .......................................................

560

Removal and Installation .......................................

560

Inspection and Adjustment ....................................

561

PRIMARY SPEED SENSOR ...........................

562

Exploded View .......................................................

562

Removal and Installation .......................................

562

Inspection and Adjustment ....................................

563

OUTPUT SPEED SENSOR .............................

564

Exploded View .......................................................

564

Removal and Installation .......................................

564

Inspection and Adjustment ....................................

565

DIFFERENTIAL SIDE OIL SEAL .....................

566

Exploded View ......................................................

566

Removal and Installation .......................................

566

Inspection and Adjustment ....................................

569

WATER HOSE ..................................................

570

Exploded View ......................................................

570

Removal and Installation .......................................

570

Inspection ..............................................................

571

FLUID COOLER HOSE ....................................

572

Exploded View ......................................................

572

Removal and Installation .......................................

572

Inspection ..............................................................

573

CVT OIL WARMER ..........................................

574

Exploded View ......................................................

574

Removal and Installation .......................................

574

Inspection ..............................................................

575

PLUG ................................................................

576

Description ............................................................

576

Exploded View ......................................................

576

Removal and Installation .......................................

576

Inspection and Adjustment ....................................

576

UNIT REMOVAL AND INSTALLATION ...

577

TRANSAXLE ASSEMBLY ...............................

577

Exploded View ......................................................

577

Removal and Installation .......................................

577

Inspection and Adjustment ....................................

580

UNIT DISASSEMBLY AND ASSEMBLY ..

581

TORQUE CONVERTER AND CONVERTER
HOUSING OIL SEAL ........................................

581

Exploded View ......................................................

581

Disassembly ..........................................................

581

Assembly ..............................................................

581

Inspection ..............................................................

582

SERVICE DATA AND SPECIFICATIONS
(SDS) .........................................................

584

SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................

584

General Specification ............................................

584

Shift Characteristics ..............................................

584

Stall Speed ............................................................

584

Torque Converter ..................................................

584

PRECAUTIONS

TM-11

< PRECAUTION >

[6MT: RS6F94R]

PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"

INFOID:0000000012200748

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along

with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain

types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS

system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front

air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.

Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this

Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, it is recommended that all maintenance

and repair be performed by an authorized NISSAN/INFINITI dealer.

• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury

caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,

see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness

connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.

• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with

a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing

serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery or batteries, and wait at least 3 minutes before performing any service.

Precaution for Procedure without Cowl Top Cover

INFOID:0000000012200749

When performing the procedure after removing cowl top cover, cover

the lower end of windshield with urethane, etc to prevent damage to

windshield.

Precautions for Removing Battery Terminal

INFOID:0000000012971874

When disconnecting the battery terminal, pay attention to the following.

• Always use a 12V battery as power source.

• Never disconnect battery terminal while engine is running.

PIIB3706J

TM-12

< PRECAUTION >

[6MT: RS6F94R]

PRECAUTIONS

• When removing the 12V battery terminal, turn OFF the ignition

switch and wait at least 30 seconds.

• For vehicles with the engine listed below, remove the battery termi-

nal after a lapse of the specified time:

NOTE:

ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal

is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.

• After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait

for at least 15 minutes to remove the battery terminal.

NOTE:

• Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF.

• Example of high-load driving

- Driving for 30 minutes or more at 140 km/h (86 MPH) or more.

- Driving for 30 minutes or more on a steep slope.

• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON

the ignition switch.

NOTE:

If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-

nected, then DTC may be detected.

• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.

NOTE:

The removal of 12V battery may cause a DTC detection error.

Service Notice or Precautions for Manual Transaxle

INFOID:0000000012200751

CAUTION:

• Never reuse CSC (Concentric Slave Cylinder). Because CSC slides back to the original position

every time when removing transaxle assembly. At this timing, dust on the sliding parts may damage

a seal of CSC and may cause clutch fluid leakage. Refer to

CL-17, "Removal and Installation"

• Never reuse transaxle gear oil, once it has been drained.

• Check oil level or replace gear oil with vehicle on level surface.

• During removal or installation, keep inside of transaxle clear of dust or dirt.

• Check for the correct installation status prior to removal or disassembly. If matching marks are

required, be certain they never interfere with the function of the parts they are applied.

• In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to out-

side. If tightening sequence is specified, use it.

• Never damage sliding surfaces and mating surfaces.

D4D engine

: 20 minutes

YS23DDT

: 4 minutes

HRA2DDT

: 12 minutes

YS23DDTT

: 4 minutes

K9K engine

: 4 minutes

ZD30DDTi

: 60 seconds

M9R engine

: 4 minutes

ZD30DDTT

: 60 seconds

R9M engine

: 4 minutes

V9X engine

: 4 minutes

YD25DDTi

: 2 minutes

SEF289H

PREPARATION

TM-13

< PREPARATION >

[6MT: RS6F94R]

PREPARATION

Special Service Tools

INFOID:0000000012200752

The actual shapes of TechMate tools may differ from those of special service tools illustrated here.

Tool number
(TechMate No.)
Tool name

Description

KV381054S0
(J-34286)
Puller

Removing mainshaft front bearing outer race

KV38100200
( - )
Drift
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.

• Installing mainshaft front bearing outer race
• Installing mainshaft rear bearing outer race
• Installing differential side bearing outer race

(clutch housing side)

ST33220000
( - )
Drift
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.

Installing input shaft oil seal

ST33400001
(J-26082)
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.

Installing differential side bearing outer race
(transaxle case side)

KV32500QAA
( - )
(Renault SST: B.vi 1666)
Drift set
1.

—
( - )
(Stamping number: B.vi 1666-A)
Drift
a: 54.3 mm (2.138 in) dia.
b: 45 mm (1.77 in) dia.
c: 26.6 mm (1.047 in) dia.

—
( - )
(Stamping number: B.vi 1666-B)
Drift
d: 54 mm (2.13 in) dia.
e: 48.6 mm (1.913 in) dia.
f: 26.6 mm (1.047 in) dia.

Installing differential side oil seal

ZZA0601D

ZZA1143D

ZZA1046D

ZZA0814D

JPDIC0730ZZ

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