LG936L Wheel Loader. Manual - part 24

 

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LG936L Wheel Loader. Manual - part 24

 

 

Operation & Maintenance Manual──LG936L Wheel Loader 

 92

     

!  

WARNING

 

The temperature of hydraulic oil may be high, so wear 

protective clothes, and operate carefully to prevent injury. 

 

z  Disassemble the flange cover of the oil box bottom. Clean the oil tank inside, the oil inlet port 

and the oil recycle elements. If the elements are broken, please replace with a new one. 

z  Tighten the flange cover and oil releasing spherical valve again. 

z  Add oil to the oil inlet port at the top of the left bench, until the oil level reaches the middle value 

of the indicator. Tighten the oil inlet port cover. Never add oil directly to the oil tank without oil 

filter elements. 

z  Start engine, and raise and lower lift arm. Tilt the bucket forward and backward the bucket to the 

extreme position 2~3 times to let the hydraulic oil fill the cylinders and pipes sufficiently. And 

run the engine in the idle status for 5 minutes to release the air in the system. 

z  Shut the engine. Check the oil level. Add oil when it is not enough. 
 

3.7 Long-Time Storage 

3.7.1 Before Storage 

When putting the machine in storage for a long time, be sure to do as follows: 

z  After every part is washed and dried, house the machine in a dry building. Never leave it 

outdoors. 

If the machine must be outdoors, park it on well-drained concrete and cover it with canvas. 

z  Add lubricant grease and change hydraulic oil before storage. 

z  Apply a thin coat of grease to hydraulic piston rods which appear outside. 

z  Disassemble the negative electrode of the battery and cover it, or remove it from the machine and 

store it separately. 

z  If the ambient temperature is expected to drop below 0 , drain the coolant (except the one added 

with antifreeze). Please refer to 

3.5.3 Operation in Cold Weather

 in this chapter. 

z  Lower the bucket to the ground and set all control levers (or handles) to the Neutral position. 

Press the parking brake switch and lock the cab door. 

 

Operation & Maintenance Manual──LG936L Wheel Loader 

 93

3.7.2 During Storage 

!  

WARNING

 

Open doors and windows to ensure ventilation and exhaust to allow 

of poisonous gas if the antirust is used in the building. 

 

Start the machine once a month so that lubricant can be coated over the surface of the movable parts 

and other components surfaces. The battery in storage can be charged at the same time. 

Wipe off the grease which has coated the hydraulic cylinder rods before work and operation. 

 

3.7.3 After Storage 

Do as follows after long-term storage of machine. 

z  Wipe off the grease coated on the hydraulic cylinder rods. 

z  Add oil and grease to all the requisite positions. 

 

 

Operation & Maintenance Manual──LG936L Wheel Loader 

 94

3.8 General Problems/Possible Cause/Remedies 

3.8.1 Electrical System 

No. Problems 

Possible 

Causes 

Remedy 

 

Lamp is not bright when the engine 
runs at high speed. 

Lamp flickers when the engine is 
running. 

1  Faulty cable ( contact 

problem or open 
circuit)  

2  Improper adjustment 

of fan belt tension 

1. Check, and repair the loose 
terminals and disconnections. 
2. Refer to the “Operation and 
Maintenance Manual” of diesel 
engine to adjust the tension of fan 
belt. 

A meter does not work when 
engine is running. 

1  Faulty alternator 
2  Faulty cable   
3  Improper adjustment 

of belt tension 

1. Replace 
2. Check and repair 
3. Refer to “Operation and 
Maintenance Manual” of diesel 
engine for adjusting the tension of 
fan belt. 

Abnormal noise from alternator. 

Faulty alternator 

Replace  

Do not start when starting switch is 
turned on 

1  Faulty cable   
2  Insufficient battery 

charge 

1. Check and repair 
2. Charge 

Pinion of starting motor does not 
mesh or keep meshing without 
rotation. 

Faulty battery charge 

Charge 

Starting motor turns feebly 

1  Insufficient battery 

charge 

2  Faulty alternator 

1. Charge 
2. Replace 

Starting motor disengages before 
engine starts 

1  Faulty  cable  
2  Insufficient battery 

charge 

1. Check and repair 
2. Charge 

 
 

Operation & Maintenance Manual──LG936L Wheel Loader 

 95

 

3.8.2 Transmission System 

No. Problems 

Possible 

Causes 

Remedy 

Shifting 
pressure of 
every gear is 
low 

1  Low oil level in gearbox oil sump 
2  Oil leakage in the main oil lines 
3  Clogged oil filter of gearbox 
4  Faulty converter charging pump 
5  Improper adjustment of  the 

pressure-regulator valve in transmission 
control valve 

6  Invalid spring of pressure-regulator 

valve in transmission control valve 

7  Pressure-regulator valve of 

transmission control valve or 
accumulator piston is locked 

1  Add oil to the specified level 
2  Check the main oil lines 
3  Clean or replace the filter 
4  Disassemble and check the converter 

charging pump or replace it 

5  Readjust to the specified value 
6  Change the spring of pressure 

regulator valve 

7  Disassemble and check to remove the 

lock 

Shifting 
pressure of a 
certain gear is 
low 

1  Damaged piston seal ring of this gear 
2  Damaged gasket in the oil lines of this 

gear 

3  Oil leakage in the oil lines of this gear 

1  Change the seal ring 
2  Change the gasket 
3  Check and remove the leakage 

The oil of 
torque converter 
overheats 

1  Low oil level in gearbox oil tank 
2  High oil level in gearbox oil tank 
3  Low shifting pressure and clutch slips 
4  T/Q radiator is clogged 
5  T/Q operates with high load for a 

continuous long time 

6  Radiator is not good 

1  Add oil to the specified level 
2  Drain oil to the specified level 
3  Refer the problems 1 and 2 
4  Clean or replace the radiator 
5  Shut down for cooling 

Machine can not 
move when 
engine runs in 
high speed 

1  Cut-off valve spool of transmission 

control valve can’t reset 

2  Shift no gear 
3  Spring of pressure-regulator valve in 

transmission valve is broken 

4  Same as 1, 2, 3 and 4 of problem 1 

1  Disassemble the cut-off valve, find 

out the reasons that spool can’t reset 
and remedy 

2  Shift gear again or readjust the 

gearshift control levers and linkages 

3  Change the spring of 

pressure-regulator valve 

4  Refer to 1, 2, 3 and 4 of problem 1 

Insufficient 
driving force 

1  Low shifting pressure 
2  High oil temperature of T/Q 
3  Damaged T/Q blades 
4  Damaged overrunning clutch 
5  Insufficient driving force of engine 

1  Refer to problems 1 and 2 
2  Refer to problems 3 
3  Disassemble and check the torque 

converter; change blades 

4  Disassemble and check free-wheel 

clutch, change damage parts 

5  Check and maintain the engine 

 

 

 

 

 

 

 

 

 

 

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