Mitsubishi Outlander XL. Manual - part 701

ON-VEHICLE SERVICE

PARKING BRAKE LEVER STROKE CHECK AND

ADJUSTMENT

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STROKE CHECK (CONTROL FORCE APPROXIMATELY 200
N)

Standard value: 3 to 5 notches

STROKE ADJUSTMENT
If the parking brake lever stroke is out of the standard range,
adjust as described below:

1.

Remove the rear floor console assembly. (Refer to GROUP
52A - Rear Floor Console Assembly P.52A-9.)

ZC6009510000

Adjusting nut

Cable rod

2.

Loosen the adjusting nut to the end of the cable rod in order
to allow slack in the cables.

ZC600952 0000

Adjuster

3.

Remove the rear brake disc adjusting hole plug. Then insert
a  flat-tipped  screwdriver  to  turn  the  adjuster  to  the  arrow
direction  (to  expand  the  shoe)  until  the  parking  brake  shoe
makes contact and the disc can no longer be turned. Back off
the adjuster to the opposite direction by five notches.

ZC6009510000

Adjusting nut

Cable rod

Be careful that the parking brake lever notch number should
be within the standard range. If the notch number is too low,
rear brake dragging can be caused.

4.

Adjust the parking brake lever stroke to the standard value by
turning the adjusting nut. After adjustment, check that there is
no free play between the adjusting nut and the parking brake
lever.

5.

After the parking brake lever stroke is adjusted, raise the rear
of the vehicle. Release the parking brake, and turn the rear
wheels to confirm that the rear brakes are not dragging.

PARKING BRAKES

36-11

ON-VEHICLE SERVICE

PARKING BRAKE SWITCH CHECK

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1.

Remove the rear floor console assembly. (Refer to GROUP
52A - Rear Floor Console P.52A-9.)

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2.

Check  for  continuity  between  the  parking  brake  switch
terminal and the switch mounting bolt.

When  the  parking  brake
lever is pulled up:

Continuity exists

When  the  parking  brake
lever is released:

No continuity

PARKING BRAKE LINING SEATING PROCEDURE

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Perform lining seating in a place with good visibility, and
pay special attention to safety.
Perform lining seating by the following procedure when replacing
the parking brake shoe assemblies or the rear brake discs, or
when brake performance is insufficient.

1.

Adjust  the  parking  brake  lever  stroke  to  the  standard  value
(Refer to P.36-11).

ZC603529AA00

Spring scale

Pull

Approximately 
40 mm (1.6 in)

2.

Hook a spring scale onto the center of the parking brake lever
grip and pull it with a force of 98 - 147 N (22 - 33 pounds) in a
direction perpendicular to the handle.

3.

Drive the vehicle at a constant speed of 35 - 50 km/h (22 - 31
mph) for 100 meters (328 feet).

4.

Release the parking brake and let the brakes cool for five to
ten minutes.

5.

Repeat the procedure in steps 2. to 4. four to five times.

PARKING BRAKE LEVER

REMOVAL AND INSTALLATION

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Pre-removal operation
Rear Floor Console Assembly Removal (Refer to GROUP 52A

- Rear Floor Console P.52A-9.)

Post-installation operation

｠

Parking Brake Lever Stroke Check (Refer to P.36-11.)

｠

Rear  Floor  Console  Assembly  Installation  (Refer  to  GROUP

52A - Rear Floor Console P.52A-9.)

36-12

PARKING BRAKES

ON-VEHICLE SERVICE

AC506641

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Section  A – A

Section  B – B

Section  C – C

Section  D – D

A

A

B

B

C

C

D

D

1

2

3

4

5

20 ± 5 N·m 
15 ± 3 ft-lb

20 ± 5 N·m 
15 ± 3 ft-lb

N

Removal steps

1.

Parking brake switch connector

2.

Adjusting nut

3.

Parking brake rear cable connection

Removal steps

4.

Parking brake lever assembly

5.

Parking brake switch

PARKING BRAKE CABLE

REMOVAL AND INSTALLATION

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Pre-removal operation

｠

Rear  Floor  Console  Assembly  Removal  (Refer  to  GROUP

52A - Rear Floor Console Assembly P.52A-9.)

｠

Rear Seat Assembly Removal (Refer to GROUP 52A - Rear

Seat Assembly P.52A-21.)

Post-installation operation

｠

Rear Seat Assembly Installation (Refer to GROUP 52A - Rear

Seat Assembly P.52A-21.)

｠

Rear  Floor  Console  Assembly  Installation  (Refer  to  GROUP

52A - Rear Floor Console Assembly P.52A-9.)

｠

Parking Brake Lever Stroke Check and Adjustment (Refer to P.

36-11.)

PARKING BRAKES

36-13

PARKING BRAKE CABLE

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1

2

5

3

N

2

3

N

4

5

5

5

5 <AWD>

5

5 <FWD>

Removal steps

·

Release the parking brake lever.

1.

Parking brake front cable and parking
brake rear cable connection

2.

Clip

·

Shoe and lining assembly (Refer to P.
36-14.)

Removal steps

3.

O-ring

4.

Parking brake rear cable

5.

Clip

PARKING BRAKE LINING AND DRUM

REMOVAL AND INSTALLATION

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36-14

PARKING BRAKES

PARKING BRAKE LINING AND DRUM