Mitsubishi Outlander XL. Manual - part 514

｠

Strut Tower Bar Removal (Refer to GROUP 42Aa - Strut Tower

Bar P.42Aa-11.)

｠

Drive shaft removal (Refer to GROUP 26 P.26-17.)

｠

Engine compartment under cover and side cover installation

(Refer to GROUP 51A - Under cover P.51A-18.)

｠

Transmission fluid refilling (Refer to P.23A-153.)

ZC603158AA00

9.5 ± 3.5 N·m
84 ± 31 in-lb

48 ± 6 N·m
36 ± 4 in-lb

1

11 ± 1 N·m
98 ± 8 in-lb

2

7

4

3

6

8

5

Removal steps

1.

Transmission fluid filler tube assembly

2.

A/T  control  solenoid  valve  assembly
connector

3.

Input shaft speed sensor connector

4.

Transmission range switch connector

5.

Output shaft speed sensor connector

Removal steps

>>C<<

6.

Transaxle control cable connection

7.

Battery ground

·

Harness clamp

<<A>>

8.

Transaxle  assembly  upper  part
coupling bolt

 

AUTOMATIC TRANSAXLE MECHANICAL

23A-171

TRANSAXLE ASSEMBLY

ZC603159AA00

N

50 ± 5 N·m
37 ± 4 ft-lb

19

20

21

20

9

50 ± 5 N·m
37 ± 4 ft-lb

1

95 ± 10 N·m
70 ± 7 ft-lb

1

47 ± 7 N·m
35 ± 5 ft-lb

1

10

49 ± 3 N·m
56 ± 3 ft-lb

48 ± 6 N·m
36 ± 4 ft-lb

18

17

9.5 ± 2.5 N·m
84 ± 22 in-lb

22

90 ± 10 N·m
66 ± 7 ft-lb

53 ± 8 N·m
39 ± 6 ft-lb

50 ± 5 N·m
37 ± 3 ft-lb

1

70 ± 10 N·m
52 ± 7 ft-lb

12

13

70 ± 10 N·m
52 ± 7 ft-lb

11

N

53 ± 8 N·m
39 ± 5 ft-lb

14

15

23

16

2

1

2

Removal steps

·

Starter assembly (Refer to GROUP15,
starter assembly P.16b-5)

·

Transfer  assembly  <AWD>  (Refer
to P.23A-176)

9.

Transmission  fluid  cooler

 hose

assembly connection

·

Water  return  hose  A,  Water  return
tube, Water return hose B (Refer to P.
23A-178)

10. ATF warmer
11

Centermember and body connection

12

Centermember  and  crossmember
connection

Removal steps

13. Front  roll  stopper  and  centermember

assembly

14. Flange nut
15. Rear roll stopper
16. Transaxle  case  rear  roll  stopper

bracket

17. Oil pan cover

<<B>>

18. Torque  converter  and  drive  plate

coupling bolt

·

Intake  manifold  plenum  (Refer  to
GROUP15, Intake manifold plenum P.
16b-5)

23A-172

AUTOMATIC TRANSAXLE MECHANICAL

TRANSAXLE ASSEMBLY

Removal steps

·

Raise  the  engine  and  transaxle
assembly  to  the  position  where  the
engine  weight  is  not  applied  to  the
transaxle mounting insulator.

19. Transaxle mounting bracket

>>B<<

20. Transaxle mounting insulator stopper

Removal steps

21. Transaxle mounting insulator

<<C>>

·

Engine assembly holding

22. Transaxle  assembly  lower  part

coupling bolt

>>A<<

23. Transaxle assembly

 

REMOVAL SERVICE POINTS

<<A>> TRANSAXLE ASSEMBLY UPPER PART COUPLING
BOLT REMOVAL
Only loosen the bolts from the engine and transaxle assembly
(do not remove).

<<B>> TORQUE CONVERTER AND DRIVE PLATE
COUPLING BOLT REMOVAL

1.

Remove the coupling bolts while turning the crankshaft.

2.

Fully push the torque converter into the transaxle side so that
it does not remain on the engine side.

<<C>> ENGINE ASSEMBLY HOLDING

ZC604089

Intake manifold
plenum stay, rear

<Right bank>

0000

ZC604088

Left bank heated oxygen
sensor connector

<Left bank>

0000

Engine hanger

The engine hanger plate (special tool: MB992208)should be
secured by tightening bolts with the engine hanger plate to
the specified torque (If the other bolts are used, the engine
assembly may fall down when it is raised.)
Tightening torque: 22 ± 4 N·m (16 ± 3 in-lb)

1.

Remove  the  intake  manifold  plenum  stay,  rear  on  the  right
bank and the engine hanger on the left bank, and then install
the engine hanger plate (Special tool: MB992208) to the place.

AUTOMATIC TRANSAXLE MECHANICAL

23A-173

TRANSAXLE ASSEMBLY

ZC6039680000

MB991930

MB991932

MB991933

ZC603391

MB991928

MB991454

AA00

2.

When engine hanger (Special tool: MB991928) is used

(1)

Assemble  the  engine  hanger  (Special  tool:  MB991928).
(Set the components below to the base hanger.)

｠

Slide bracket (HI)

｠

Foot x 2 (standard) (MB991932)

｠

Foot x 2 (short) (MB991933)

｠

Joint x 2 (90) (MB991930)

(2)

Set the feet of the special tool as shown in the figure.

NOTE: 

Adjust the engine hanger balance by sliding the

slide bracket (HI).

(3)

Set  the  chains  of  the  engine  hanger  (Special  tool:
MB991527) and the engine hanger balancer (Special tool:
MB991454) to support the engine and transaxle assembly.
Remove the garage jack and then remove the transaxle
assembly  upper  part  coupling  bolts  that  have  been
loosened previously.

 

ZC6039690000

MB991895

ZC6039700000

ZC603392

MB991895

MB991454

AA00

3.

When  using  engine  mechanical  hanger  (Special  tool:
MZ203830 or MZ203831)

(1)

Set the foot of the engine mechanical hanger (Special tool:
MZ203830 or MZ203831) as shown in the figure.

NOTE: 

Slide the front foot of the engine mechanical

hanger (Special tool: MZ203830 or MZ203831) to balance
the engine hanger.

Place  rag  between  the  engine  mechanical  hanger
(Special  tool:  MZ203830  or  MZ203831)  and  the
windshield to prevent the special tool from interfering
with the windshield.

(2)

Set  the  chains  of  the  engine  hanger  (Special  tool:
MB991527) and the engine hanger balancer (Special tool:
MB991454) to support the engine and transaxle assembly.
Remove the garage jack and then remove the transaxle
assembly  upper  part  coupling  bolts  that  have  been
loosened previously.

 

23A-174

AUTOMATIC TRANSAXLE MECHANICAL

TRANSAXLE ASSEMBLY