Mitsubishi Outlander GS45X. Manual - part 728

 

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Mitsubishi Outlander GS45X. Manual - part 728

 

 

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>

13A-735

STEP 10. Check harness connector A-33X at MFI relay and 
harness connector A-24X at injector relay connector for 
damage.
Q: Is the harness connector in good condition?

YES : Go to Step 11.
NO :  Repair or replace it. Refer to GROUP 00E, Harness 

Connector Inspection 

P.00E-2

. Then confirm that the 

malfunction symptom is eliminated.

STEP 11. Check for harness damage between MFI relay 
connector A-33X (terminal No. 2) and injector relay 
connector A-24X (terminal No. 4).
Q: Is the harness wire in good condition?

YES : Go to Step 12.
NO :  Repair it. Then confirm that the malfunction symptom 

is eliminated.

STEP 12. Check for harness damage between injector 
relay connector and injector connector.
NOTE: Check harness after checking intermediate connector 
A-13. If intermediate connector is damaged, repair or replace it. 
Refer to GROUP 00E, Harness Connector Inspection 

P.00E-2

Then confirm that the malfunction symptom is eliminated.

a. Injector relay connector A-24X (terminal No. 3) and No. 1 

cylinder injector connector B-101 (terminal No. 1).

b. Injector relay connector A-24X (terminal No. 3) and No. 2 

cylinder injector connector B-120 (terminal No. 1).

c. Injector relay connector A-24X (terminal No. 3) and No. 3 

cylinder injector connector B-103 (terminal No. 1).

d. Injector relay connector A-24X (terminal No. 3) and No. 4 

cylinder injector connector B-116 (terminal No. 1).

Q: Is the harness wire in good condition?

YES : Go to Step 13.
NO :  Repair it. Then confirm that the malfunction symptom 

is eliminated.

STEP 13. Check the spark plugs.
Refer to GROUP 16, Ignition System 

− On-vehicle Service − 

Spark Plug Check And Cleaning 

P.16-45

.

Q: Are there any abnormalities?

YES : Replace the spark plug. Then confirm that the 

malfunction symptom is eliminated.

NO :  Go to Step 14.

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>

13A-736

STEP 14. Check the ignition coil.
(1) Remove the intake manifold.
(2) Refer to GROUP 16, Ignition System 

− On-vehicle Service 

− Ignition Coil Check 

P.16-44

.

Q: Are there any abnormalities?

YES : Replace the ignition coil. Then confirm that the 

malfunction symptom is eliminated.

NO :  Go to Step 15.

STEP 15. Check the compression pressure.
Refer to GROUP 11A, On-vehicle Service 

− Compression 

Pressure Check 

P.11A-18

.

Q: Is the compression pressure normal?

YES : Check the following items, and repair or replace the 

defective items.

a. Check fuel lines for clogging.
b. Check if fuel is contaminated.

c. Check if the injectors are clogged.

Then confirm that the malfunction symptom is 

eliminated.

NO :  Repair it. Then confirm that the malfunction symptom 

is eliminated.

Inspection procedure 6: Hard starting

.

COMMENT

• In cases such as the above, the cause is usually 

either weak spark, improper air-fuel mixture or 
low compression.

.

TROUBLESHOOTING HINTS (The most 
likely causes for this case:)

• Malfunction of the fuel pump system.

• Malfunction of the ignition system.

• Malfunction of the injector system.

• Poor compression

• Malfunction of the EGR system

• Contaminated fuel.

• Malfunction of the ECM.

DIAGNOSIS

Required Special Tools:

• MB991958: Scan Tool (M.U.T.-III Sub Assembly)

• MB991824: V.C.I.

• MB991827: USB Cable

• MB991910: Main Harness A

STEP 1. Check if the EGR valve sounds during 
initialization.
Q: Is the initialization sound heard in the EGR valve?

YES : Go to Step 2.
NO :  Refer to GROUP 17, Emission Control 

− Exhaust Gas 

Recirculation (EGR) System 

− EGR Valve (Stepper 

Motor) Check 

P.17-81

.

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>

13A-737

STEP 2. Using scan tool MB991958, read the diagnostic 
trouble code (DTC).

CAUTION

To prevent damage to scan tool MB991958, always turn the 
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Read the DTC.
(4) Turn the ignition switch the "LOCK" (OFF) position.
Q: Is any DTC set?

YES : Refer to Diagnostic Trouble Code Chart 

P.13A-49

.

NO :  Go to Step 3.

STEP 3. Using scan tool MB991958, check data list.
(1) Turn the ignition switch the "ON" position.
(2) Check the following items in the data list. Refer to Data List 

Reference Table 

P.13A-818

.

a. Item 1: Power Supply Voltage.
b. Item 6: Engine Coolant Temperature Sensor.

(3) Turn the ignition switch the "LOCK" (OFF) position.
Q: Is the sensor operating properly?

YES : Go to Step 4.
NO :  Repair or replace. Then confirm that the malfunction 

symptom is eliminated.

STEP 4. Using scan tool MB991958, check actuator test.
(1) Turn the ignition switch to the "ON" position.
(2) Check the following items in the actuator test. Refer to 

Actuator Test Reference Tabl

P.13A-838

.

a. Item 9: Fuel Pump.

(3) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the actuator operating properly?

YES : Go to Step 5.
NO :  Repair or replace. Then confirm that the malfunction 

symptom is eliminated.

AK700568AB

MB991824

MB991827

MB991910

Data link
connector

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>

13A-738

STEP 5. Check the ignition timing.
Refer to GROUP 11A, On-vehicle Service 

− Ignition Timing 

Check 

P.11A-13

.

Q: Is the ignition timing normal?

YES : Go to Step 6.
NO :  Repair or replace. Then confirm that the malfunction 

symptom is eliminated.

STEP 6. Check the fuel pressure.
Refer to Fuel Pressure Test 

P.13A-868

.

Q: Is the fuel pressure normal?

YES : Go to Step 7.
NO :  Repair or replace. Then confirm that the malfunction 

symptom is eliminated.

STEP 7. Check harness connector B-101, B-120, B-103, 
B-116 at injector for damage.
Q: Is the harness connector in good condition?

YES : Go to Step 8.
NO :  Repair or replace it. Refer to GROUP 00E, Harness 

Connector Inspection 

P.00E-2

. Then confirm that the 

malfunction symptom is eliminated.

STEP 8. Check the injector resistance.
(1) Disconnect the left bank injector connector B-101, B-120, 

B-103, B-116.

(2) Measure the resistance between each injector side 

connector terminal No. 1 and No. 2.

Standard value: 10.5 

 13.5 Ω [at 20°C (68°F)]

Q: Is the measured resistance between 10.5 and 13.5 ohms 

[at 20

°C (68°F)]?

YES : Go to Step 9.
NO :  Replace the faulty injector. Then confirm that the 

malfunction symptom is eliminated.

STEP 9. Check harness connector A-24X at injector relay 
for damage.
Q: Is the harness connector in good condition?

YES : Go to Step 10.
NO :  Repair or replace it. Refer to GROUP 00E, Harness 

Connector Inspection 

P.00E-2

. Then confirm that the 

malfunction symptom is eliminated.

AK604038

1 2

AB

Injector side
connector

 

 

 

 

 

 

 

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