Mitsubishi Outlander GS45X. Manual - part 661

 

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Mitsubishi Outlander GS45X. Manual - part 661

 

 

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>

13A-467

STEP 1. Using scan tool MB991958, check data list item 52: 
Fuel Tank Differential Pressure Sensor.

CAUTION

To prevent damage to scan tool MB991958, always turn the 
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.

(2) Disconnect hose D from the evaporative emission canister, 

and plug the hose.

(3) Turn the ignition switch to the "ON" position.
(4) Remove the fuel cap.
(5) Set scan tool MB991958 to the data reading mode for item 

52, Fuel Tank Differential Pressure Sensor.

• Output voltage should be between 1,500 to 3,500 mV.

(6) Connect the evaporative emission system pressure pump 

(Miller number 6872A) to the fuel tank filler tube by using 
fuel tank adapter (MLR-8382) and pressurize the fuel tank.

• The fuel tank pressure reading should increase.

(7) Turn the ignition switch to the "LOCK" (OFF) position. Then 

disconnect scan tool MB991958.

(8) Remove the evaporative emission system pressure pump 

(Miller number 6872A) and the fuel tank adapter 
(MLR-8382), and reinstall the fuel cap.

(9) Connect hose D to the evaporative emission canister.
Q: Is the sensor operating properly?

YES : It can be assumed that this malfunction is intermittent. 

(Refer to GROUP 00, How to Use 
Troubleshooting/Inspection Service Points 

− How to 

Cope with Intermittent Malfunctions 

P.00-15

). 

NO :  Go to Step 2 .

AK700568AB

MB991824

MB991827

MB991910

Data link
connector

AK704159

Hose D

Plug

AC

AK704160

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>

13A-468

STEP 2. Measure the ground voltage at fuel tank 
differential pressure sensor connector D-19 by 
backprobing.
(1) Do not disconnect the connector D-19.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal No. 2 and ground by 

backprobing.

• Voltage should be 0.5 volt or less.

(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage 0.5 volt or less?

YES : Go to Step 6.
NO :  Go to Step 3.

STEP 3. Check harness connector D-19 at the fuel tank 
differential pressure sensor and harness connector B-11 at 
ECM for damage.
Q: Is the harness connector in good condition?

YES : Go to Step 4.
NO :  Repair or replace it. Refer to GROUP 00E, Harness 

Connector Inspection 

P.00E-2

. Then go to Step 7.

STEP 4. Check for open circuit between fuel tank 
differential pressure sensor connector D-19 (terminal No. 
2) and ECM connector B-11 (terminal No. 113).
Q: Is the harness wire in good condition?

YES : Go to Step 5.
NO :  Repair it. Then go to Step 7.

3

2

1

AK704395

D-19 harness 
connector: 
harness side

AB

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>

13A-469

STEP 5. Using scan tool MB991958, check data list item 52: 
Fuel Tank Differential Pressure Sensor.

CAUTION

To prevent damage to scan tool MB991958, always turn the 
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.

(2) Disconnect hose D from the evaporative emission canister, 

and plug the hose.

(3) Turn the ignition switch to the "ON" position.
(4) Remove the fuel cap.
(5) Set scan tool MB991958 to the data reading mode for item 

52, Fuel Tank Differential Pressure Sensor.

• Output voltage should be between 1,500 to 3,500 mV.

(6) Connect the evaporative emission system pressure pump 

(Miller number 6872A) to the fuel tank filler tube by using 
fuel tank adapter (MLR-8382) and pressurize the fuel tank.

• The fuel tank pressure reading should increase.

(7) Turn the ignition switch to the "LOCK" (OFF) position. Then 

disconnect scan tool MB991958.

(8) Remove the evaporative emission system pressure pump 

(Miller number 6872A) and the fuel tank adapter 
(MLR-8382), and reinstall the fuel cap.

(9) Connect hose D to the evaporative emission canister.
Q: Is the sensor operating properly?

YES : It can be assumed that this malfunction is intermittent. 

Refer to GROUP 00, How to Use 
Troubleshooting/Inspection Service Points 

− How to 

Cope with Intermittent Malfunctions 

P.00-15

.

NO :  Replace the ECM. When the ECM is replaced, 

register the ID code. Refer to GROUP 42B, Diagnosis 
− ID Code Registration Judgment Table <Vehicles 

AK700568AB

MB991824

MB991827

MB991910

Data link
connector

AK704159

Hose D

Plug

AC

AK704160

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI) <2.4L ENGINE>

13A-470

with KOS> 

P.42B-15

 or GROUP 42C, Diagnosis 

− ID 

Codes Registration Judgment Table <Vehicles with 
WCM> 

P.42C-10

. Then go to Step 7.

STEP 6. Check harness connector D-19 at the fuel tank 
differential pressure sensor and harness connector B-11 at 
ECM for damage.
Q: Is the harness connector in good condition?

YES : Replace the fuel tank differential pressure sensor. 

Then go to Step 7.

NO :  Repair or replace it. Refer to GROUP 00E, Harness 

Connector Inspection 

P.00E-2

. Then go to Step 7.

STEP 7. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to 

Diagnostic Function 

− OBD-II Drive Cycle − Pattern 23 

P.13A-11

.

(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0108 set?

YES : Retry the troubleshooting.
NO :  The inspection is complete.

DTC P0455: Evaporative Emission Control System Leak Detected (gross leak)

AK901208

AB

K

A

B

C

E

G

F

H

I

J

Air filter

D

Chamber

System diagram

Intake manifold

Evaporative emission
purge solenoid

Fuel tank

Evaporative
emission canister

Fuel tank differential
pressure sensor

Vent pipe

Evaporative emission
ventilation solenoid

 

 

 

 

 

 

 

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