Mitsubishi Outlander GS45X. Manual - part 1768

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-79

CAUTION

Never reuse the snap ring.
88.Install a snap ring on the terminal body.

CAUTION

Never reuse the copper washers.
89.Refer to the following or the exploded view for the tightening 

torque to install the cooler tube (OUT) onto the side cover.

Eye bolt tightening torque: 33 

± 3 N⋅m (29 ± 2 ft-lb)

Bracket tightening torque: 22 

± 1 N⋅m (16 ± 1 ft-lb)

CAUTION

Never reuse the copper washers.
90.Refer to the following or the exploded view for the tightening 

torque to install the cooler tube (IN) on the side cover.

Tightening torque: 33 

± 3 N⋅m (29 ± 2 ft-lb)

CAUTION

Ensure that the cooler tube (IN) is against the stop on the 
side cover.

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TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-80

CAUTION

Ensure that the stud bolts protrude from the case as much 
as indicated in the table below.

91.Install stud bolt 1 and 2 on the transaxle case.

CAUTION

• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-

tion.

92.Install an O-ring on the baffle plate.
93.Install the baffle plate on the converter housing. Refer to the 

following or the exploded view for the tightening torque.

Tightening torque: 6.6 

± 1.0 N⋅m (58 ± 9 in-lb)

CAUTION

• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-

tion.

94.Install an O-ring on the pressure test port bolt.
95.Install the pressure test port bolt on the transaxle case. 

Refer to the following or the exploded view for the tightening 
torque.

Tightening torque: 7.4 N

⋅m (65 in-lb)

Stud bolt code

1

2

Projection amount mm 
(in)

39.9 
(1.57)

61.4 
(2.42)

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39.9 mm

61.4 mm

1

2

AO

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TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-81

CAUTION

• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-

tion.

96.Install an O-ring on the water-cooled transmission fluid 

cooler.

97.Install the water-cooled transmission fluid cooler on the 

transaxle case. Refer to the following or the exploded view 
for the tightening torque.

Tightening torque: 4.3 

± 0.6 N⋅m (38 ± 16 in-lb)

CAUTION

• Never reuse the park/neutral position switch.
• When loosely installing the switch, insert it squarely 

onto the manual shaft. (Do not hold the switch at an 
angle.)

98.Install an park/neutral position switch using the following 

procedure.

(1) Loosely install an park/neutral position switch on the 

manual shaft.

(2) Install the shift plate on the manual shaft. Refer to the 

following or the exploded view for the tightening torque.

Tightening torque: 22 

± 3 N⋅m (17 ± 2 ft-lb)

(3) Set the manual shaft to Range N.

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TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-82

(4) Align the hole in the park/neutral position switch with the 

hole in the shift plate. With the holes aligned, insert a pin 
(

φ5 mm) or equivalent through the holes. Now, tighten the 

bolt to the specified torque shown in the following or in 
the exploded view. Refer to the following or the exploded 
view for the tightening torque.

Tightening torque: 5.9 N

⋅m (52 in-lb)

CAUTION

• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-

tion.

99.Install an O-ring on the turbine sensor.
100.Install the turbine sensor on the transaxle case. Refer to 

the following or the exploded view for the tightening torque.

Tightening torque: 5.9 N

⋅m (52 in-lb)

CAUTION

• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-

tion.

101.Install an O-ring on the vehicle speed sensor.
102.Install the vehicle speed sensor on the transaxle case. 

Refer to the following or the exploded view for the tightening 
torque.

Tightening torque: 5.9 N

⋅m (52 in-lb)

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