Mitsubishi Outlander GS45X. Manual - part 1760

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-47

CAUTION

Never reuse the reduction gear taper bearing shim.
4. Install a selected reduction gear taper bearing shim on the 

converter housing. Refer to "SERVICE DATA" for selecting 
the reduction gear taper bearing shim.

CAUTION

Never reuse the outer race.
5. Using the special tools MD998812, MD998813 and 

MD998830, install the outer race of the reduction gear 
bearing on the converter housing.

CAUTION

• Apply transmission fluid to the bearing so that the 

interference can be adjusted in a smooth condition.

• Measure the end play at more than two locations and 

obtain the average of the measurements.

6. Measure an interference (A) of the differential assembly in 

the following procedure. Refer to "SERVICE DATA" for the 
interference of the differential assembly.

(1) Install the differential assembly on the transaxle case.

AK603251

AK603365

MD998812

MD998813

MD998830

AD

AK603366

A

Outer race

Differential assy

Converter housing

Transaxle case

AD

AK603367

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-48

(2) Set the outer race on the differential side bearing.

(3) Measure distance L1 from the outer race to the end face 

of the transaxle case.

(4) Measure distance L2 from the end face of the converter 

housing to the differential taper bearing shim mounting 
surface of the converter housing.

(5) Calculate the thickness of the differential taper bearing 

shim from the following formula.

Thickness of differential taper bearing shim = L2 - L1 + 
Interference
Standard value: 0.19 

− 0.25 mm (0.008 − 0.010 in)

(For differential preload)

CAUTION

Never reuse the differential taper bearing shim.
7. Install a selected differential taper bearing shim on the 

converter housing. Refer to "SERVICE DATA" for selecting 
the differential taper bearing shim.

AK603368

AK603369

L1

AK603370

L2

AK603253

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-49

CAUTION

Never reuse the outer race.
8. Using the special tool MB991550 <F1CJA> or MB991445 

<W1CJA>, Install the outer race of the differential side 
bearing on the converter housing.

CAUTION

• Never reuse the O-rings.
• Apply transmission fluid to the O-rings before installa-

tion.

9. Install an O-ring on the transaxle case.

CAUTION

Mounting bolts are Torx E18 bolts.
10.Install the output gear set. Refer to the following or the 

exploded view for the tightening torque.

Tightening torque: 41 

± 1 N⋅m (30 ± 1 ft-lb)

AK700767AB

<F6AJ>

MB991550

AK605126 AF

MB991445

<W6AJ>

AK603336

No. of bolts

10

AK603335

TRANSAXLE

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23D-50

CAUTION

• Never reuse the D-rings.
• Apply transmission fluid to the D-rings before installa-

tion.

11.Install D-rings on the low-reverse brake piston.

CAUTION

Apply transmission fluid to the low-reverse brake piston 
before installation.
12.Install the low-reverse brake piston on the transaxle case.

13.Install the diaphragm spring.

14.Install the diaphragm spring retainer.

AK603334

AK603372

AK603332

AK603331