Mitsubishi Outlander GS45X. Manual - part 1609

EMISSION CONTROL <MFI>

TSB Revision

ENGINE AND EMISSION CONTROL

17-85

INSTALLATION SERVICE POINTS

.

>>A<< EGR PIPE GASKET/EGR VALVE SUP-
PORT/EGR SUPPORT STAY B/EGR SUPPORT 
STAY A/ EGR PIPE GASKET/EGR VALVE PIPE 
INSTALLATION

1. Temporarily tighten each part so that the protrusion of each 

gasket is positioned as illustrated

2. Tighten mounting bolts to the specified torque in the order of 

number shown in the figure.

Tightening torque: 20 

± 2 N⋅m (15 ± 1 ft-lb)

.

AC506801

AD

Protrusion

EGR valve

EGR inlet pipe

AC506802

AC

EGR valve pipe

Protrusion

Protrusion

AC610904AB

8

1

2

10

9

7

5

3

4

6

EMISSION CONTROL <MFI>

TSB Revision

ENGINE AND EMISSION CONTROL

17-86

>>B<< EGR VALVE GASKET INSTALLATION

Install the EGR valve gasket so that its shaded portion is set as 
shown in the figure.

REMOVAL AND INSTALLATION <3.0L ENGINE>

M1173010501305

AC506803

AC

EGR valve

Shaded 
portion

Pre-removal Operation
• Engine Coolant Draining (Refer to GROUP 14, On-vehicle 

Service 

− Engine Coolant Change 

P.14-26

).

• Air Cleaner Intake Hose and Air Cleaner Assembly 

Removal (Refer to GROUP 15, Air Cleaner <3.0L 

Engine>

P.15-5

 ).

Post-installation Operation
• Air Cleaner Intake Hose and Air Cleaner Assembly Instal-

lation (Refer to GROUP 15, Air Cleaner <3.0L 

Engine>

P.15-5

 ).

• Engine Coolant Refilling (Refer to GROUP 14, On-vehicle 

Service 

− Engine Coolant Change 

P.14-26

).

AC704202

1

2

3

4

5

N

23 ± 6 N·m
17 ± 4 ft-lb

AB

Removal steps 

1.

EGR valve connector connection

2.

Water hose

3.

Water hose

4.

EGR valve

>>

A

<< 5.

EGR valve gasket

Removal steps (Continued)

EMISSION CONTROL <MFI>

TSB Revision

ENGINE AND EMISSION CONTROL

17-87

INSTALLATION SERVICE POINT

.

>>A<< EGR VALVE GASKET INSTALLATION

Install the EGR valve gasket as shown in the illustration.

EVAPORATIVE EMISSION CANISTER AND FUEL TANK PRESSURE RELIEF 
VALVE

 REMOVAL AND INSTALLATION

M1173004800605

AC809032AB

Notched part

Notched part

Notched part

AC704203

1

2

3

4

5

6

7

8

11

12

9

10

AB

11 ± 2 N·m
98 ± 17 in-lb

12 ± 3 N·m
107 ± 26 in-lb

4.5 ± 1.5 N·m
39 ± 13 in-lb

11 ± 2 N·m
98 ± 17 in-lb

5.5 ± 1.5 N·m
49 ± 13 in-lb

11 ± 2 N·m
98 ± 17 in-lb

14

13

4.5 ± 1.5 N·m
39 ± 13 in-lb

4.5 ± 1.5 N·m
39 ± 13 in-lb

Removal steps 

1. Evaporative emission canister 

protector

2. Evaporative emission ventilation 

solenoid connector connection

3. Fuel vapor tube assembly
4. Fuel purge pipe assembly connection
5. Vent hose A connection

6. Evaporative emission canister and 

bracket assembly

7. Evaporative emission canister 

bracket

8. Evaporative emission canister and 

evaporative emission ventilation 
solenoid assembly

Removal steps (Continued)

EMISSION CONTROL <MFI>

TSB Revision

ENGINE AND EMISSION CONTROL

17-88

INSPECTION

M1173004900260

EVAPORATIVE EMISSION VENTILATION 
SOLENOID CHECK

1. Connect a hand vacuum pump to nipple (A) of the 

evaporative emission canister and evaporative emission 
ventilation solenoid assembly.

2. Connect a plug to nipple (B) of the evaporative emission 

canister and evaporative emission ventilation solenoid 
assembly.

3. Check air tightness by applying a vacuum with voltage 

applied directly from the battery to the evaporative emission 
ventilation solenoid and without applying voltage.

4. Measure the resistance between the terminals of the 

solenoid.

Standard value: 17 

− 21 Ω [at 20°C (68°F)]

9. Vent hose A
10. Vent hose B connection
11. Air filter
12. Air filter bracket
• Rear axle driveshaft (LH) <AWD> 

(Refer to GROUP 27B, DriveShaft 
Assembly 

P.27B-23

)

13. Vent hose B
14. Vent pipe

Removal steps (Continued)

Battery voltage

Normal condition

Applied

Vacuum maintained

Not applied

Vacuum leaks

AC704206AB

Evaporative emission canister and

evaporetive emissionvent solenoid assembly

Nipple A

Nipple B

plug

Hand

vacuum

pump

AC704204AB

Evaporative emission vent solenoid

AC704205AB

Evaporative emission

vent solenoid