Mitsubishi Outlander GS45X. Manual - part 1345

 

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Mitsubishi Outlander GS45X. Manual - part 1345

 

 

SPECIFICATIONS

TSB Revision

EXTERIOR

51-3

SPECIFICATIONS

SERVICE SPECIFICATIONS

M1511000301470

ADHESIVES

M1511000502251

LUBRICANT

M1511000400117

Item

Standard value

Stop position of the windshield wiper arm/blade assembly mm (in)

φ 2 marking ± 5(0.20)

Stop position of rear wiper arm and blade assembly (Distance from the 
wiper blade to the ceramic line on the liftgate glass) mm (in)

0 to 20(0.79) from the ceramic 
line

Heated door mirror resistance value ohm

7.2 

± 1.4 at 25 °C (77°F)

Item

Specifications

Front and rear three-diamond mark

Double-sided tape: Generic products
0.8 mm (0.03 in) thickness

Clip D for roof drip molding

Double-sided tape: Generic products
10 mm (0.39 in) width and 30 mm (1.18 in) thickness

Side air dam

Double-sided tape: Generic products
4.0 mm (0.16 in) width and 1.2 mm (0.05 in) 
thickness

Rear roof garnish

Double-sided tape: Generic products
10 mm (0.39 in) width and 1.2 mm (0.05 in) 
thickness

Liftgate molding (attached on tailgate garnish) 
<Some models>

Double-sided tape: Generic products
A: 10 mm (0.39 in) width and 1.2 mm (0.05 in) 
thickness
B,C: 1.2 mm (0.05 in) thickness

Adhesive and dirt remover

3M

™ AAD Part number 8906

Item

Specified lubricant

Quantity

Wiper motor link rod

Contact joint between 
link rod and wiper motor 
link plate

Multipurpose grease SAE J310, 
NLGI No.1(mineral oil + Li) or 
equivalent

As required

FRONT BUMPER ASSEMBLY

TSB Revision

EXTERIOR

51-4

FRONT BUMPER ASSEMBLY

REMOVAL AND INSTALLATION 

M1511001401942

Pre-removal and post-installation operation
• Headlight support panel cover removal and installation 

(Refer to 

P.51-9

.)

• Engine room under cover front removal and installation 

(Refer to 

P.51-22

.)

• Splash shield removal and installation (Refer to GROUP 

42A, Splash Shield 

P.42A-10

.)

AC901081

1

2

AC

6

1

1

1

1

6

5

4

3

3

2

2

3

C

C

C

C

D

A

A

B

B

B

B

Section A – A

Section B – B

Section C – C

Section D – D

Front end cross member

Headlight 
support panel

Headlight support 
upper panel

Front end 
cross member

Engine room under cover front

Front fender

Claw

Screw

Clip

Bolt

Boss

Front fender

D

5.0 ± 2.0 N·m
45 ± 17 in-lb

20 ± 5 N·m
15 ± 3 ft-lb

4.0 ± 2.0 N·m
35 ± 17 in-lb

9.5 ± 3.5 N·m
85 ± 31 in-lb

20 ± 5 N·m
15 ± 3 ft-lb

4.0 ± 2.0 N·m
35 ± 17 in-lb

Removal steps 

Fog light connector connection 
<Vehicles with fog light>

1.

Front bumper assembly

2.

Front bumper side bracket

Ambient temperature sensor (Refer 
to Group 55A, Ambient 
Temperature Sensor 

P.55A-123

)

3.

Headlight bracket

4.

Front end panel guide 

Horn (Refer to Group 54A, Horn 

P.54A-312

)

Front harness

5.

Front bumper reinforcement

6.

Bumper lower bracket

Removal steps (Continued)

FRONT BUMPER ASSEMBLY

TSB Revision

EXTERIOR

51-5

DISASSEMBLY AND REASSEMBLY

M1511001602198

AC901144

4

11

14

16

15

13

3

1

8

AB

9

7

6

7

9

14,15

14,15

14,15

16

16

16

4

Claw

Boss

7

Claw

Claw

8

9

A

A

B

C

B

C

Section A – A

Section B – B

Section C – C

12

5

10

2

N

16

4

: Claw positions

0.9 ± 0.1 N·m
8.0 ± 0.8 in-lb

FRONT BUMPER ASSEMBLY

TSB Revision

EXTERIOR

51-6

DISASSEMBLY SERVICE POINT

.

<<A>> RIVETS REMOVAL

Use a drill [(

φ 4.0 mm(0.16 in)] to make a hole in the rivet to 

break it, and remove the rivet.

REASSEMBLY SERVICE POINT

.

>>A<< RIVETS INSTALLATION

Use a rivet tool shown as in the illustration to connect the parts 
with rivets by the following procedures:
1. Insert the rivet into a corresponding location.
2. Set the rivet tool at a portion A of rivet.
3. While pushing the flange surface of the rivet onto parts to be 

fixed with the rivet tool, press the handle of the tool.

4. Thin part of portion A of the rivet will be cut off and the parts 

is fixed in position.

Disassembly steps 

1. Hood weatherstrip front

<<

A

>> >>

A

<< 2. Rivet

3. Front bumper reinforcement
4. Front bumper extension A <Some 

models>

6. Oil cooler duct <Vehicles with oil 

cooler>

6. Front bumper air guide duct
7. Front bumper core
8. Radiator grille
9. Front bumper grille

10. Front fog light bezel <Vehicles with 

front fog lights>

11. Front fog light <Vehicles with front fog 

light>

12. Front bumper light hole cover 

<Vehicles without front fog light>

13. Front bumper harness
14. Front bumper center garnish <Type 1: 

Material color>

15. Front bumper center garnish <Type 2: 

Chromium plating>

16. Front bumper face

Disassembly steps (Continued)

AC303663AL

Rivet

Drill

Front bumper face

AC205918

AG

1

2

3

4

Portion A

Flange

Rivet

Rivet

Fixing parts

Rivet tool

Rivet tool

Front bumper 
face

Front bumper face

 

 

 

 

 

 

 

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