Mitsubishi Outlander GS45X. Manual - part 1237

EXHAUST MANIFOLD

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-23

<2WD - Vehicles for California>

AK802142AE

49 ± 5 N·m
36 ± 3 ft-lb

5

6

8

7

11 ± 1 N·m
98 ± 8 in-lb

3

4

8 ± 2 N·m
71 ± 17 in-lb

1

41 ± 10 N·m
30 ± 7 ft-lb

41 ± 10 N·m
30 ± 7 ft-lb

2

11 ± 1 N·m
98 ± 8 in-lb

8 ± 2 N·m
71 ± 17 in-lb

8 ± 2 N·m
71 ± 17 in-lb

8 ± 2 N·m
71 ± 17 in-lb

Removal steps 

1. Exhaust manifold bracket 
2. Crankshaft position sensor cover

>>B<<

3. Crankshaft position sensor

>>B<<

4. O-ring

5. Exhaust manifold upper cover
6. Exhaust manifold

>>A<

7. Exhaust manifold gasket
8. Exhaust manifold lower cover

Removal steps (Continued)

EXHAUST MANIFOLD

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-24

INSTALLATION SERVICE POINTS

.

>>A<< EXHAUST MANIFOLD BRACKET INSTAL-
LATION 

CAUTION

The exhaust manifold gasket, washers and nuts must not 
be reused.

.

>>B<< CRANKSHAFT POSITION SENSOR / 
O-RING INSTALLATION

CAUTION

• Do not apply a force such as torsion or twist to the 

O-ring during assembly of the sensor.

• Assemble the sensor, taking care not to give a shock to 

it.

• Do not use a sensor that has fallen down.

Tighten the crank angle sensor to the specified tightening 
torque of 11 

± 1 N⋅m.

.

>>C<< EXHAUST MANIFOLD BRACKET 
INSTALLATION

Make sure that exhaust manifold bracket A is in intimate con-
tact with the exhaust manifold and cylinder block, and then 
tighten it to the specified tightening torque.

Tightening torque:
M10: 41 

± 10 N⋅m (30 ± 7 ft-lb)

M8: 20 

± 5 N⋅m (15 ± 3 ft-lb)

AK603560

Exhaust manifold
bracket B

Exhaust manifold
bracket D

AG

Crank angle
sensor cover

Exhaust manifold
bracket A

<2WD>

AK603559

Exhaust manifold
bracket C

AD

<4WD>

Exhaust manifold
bracket A

WATER HOSE AND PIPE

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-25

WATER HOSE AND PIPE

REMOVAL AND INSTALLATION

M1113032900551

AK802148

13

14

1

2

15

18

19

16

17

6

7

4

30 ± 9 N·m
22 ± 6 ft-lb

5

3

8

9

10

11

12

AB

24 ± 3 N·m
18 ± 1 ft-lb

28 ± 8 N·m
21 ± 5 ft-lb

24 ± 3 N·m
18 ± 1 ft-lb

11 ± 1 N·m
98 ± 8 in-lb

11 ± 1 N·m
98 ± 8 in-lb

24 ± 3 N·m
18 ± 1 ft-lb

24 ± 3 N·m
18 ± 1 ft-lb

24 ± 3 N·m
18 ± 1 ft-lb

Removal steps 

1. Water hose
2. Water hose

>>C<<

3. Engine coolant temperature sensor
4. Water outlet fitting
5. Outlet fitting gasket
6. Water inlet fitting

>>B<<

7. Thermostat

>>A<<

8. Thermostat housing
9. Thermostat housing gasket

>>A<<

10.Water pipe assembly

11. Water pipe gasket
12.O-ring
13.Water pump assembly
14.Water pump gasket
15.Engine hanger
16.Camshaft position sensor
17.O-ring
18.Camshaft position sensor
19.O-ring

Removal steps (Continued)

WATER HOSE AND PIPE

TSB Revision

ENGINE OVERHAUL <2.4L ENGINE>

11B-26

INSTALLATION SERVICE POINTS

.

>>A<< THERMOSTAT HOUSING / WATER PIPE 
ASSEMBLY INSTALLATION

Assemble the thermostat housing and water pipe, and tempo-
rarily tighten them to the cylinder head and water pump. Then 
tighten them to the specified tightening.

Tightening torque: 24 

± 3 N⋅m (18 ± 1 ft-lb)

.

>>B<< THERMOSTAT INSTALLATION 

Install the thermostat with the jiggle-valve facing almost straight 
upwards.

.

>>C<< ENGINE COOLANT TEMPERATURE 
SENSOR INSTALLATION

CAUTION

Be careful not to give a shock, twist and the like to the 
resin mold with a tool during installation.
1. Apply an appropriate and minimum amount of sealant to the 

coolant temperature sensor, taking care not to allow sealant 
to squeeze out.

Specified sealant:

Three bond 1324N, LOCTITE 262 or equivalent

2. Tighten the coolant temperature sensor to the cylinder block 

to the specified tightening torque.

Tightening torque: 30 

± 9 N⋅m (22 ± 6 ft-lb)

AK304916 AC

Jiggle valve

AK502544 AD