Mitsubishi Outlander (2013+). Manual - part 631

 

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Mitsubishi Outlander (2013+). Manual - part 631

 

 

BATTERY

CHASSIS ELECTRICAL

54A-9

BATTERY

SERVICE SPECIFICATION

M1541000301031

Item

Standard value

Battery electrolyte specific gravity

1.220 

− 1.290 (electrolyte temperature 20°C)

ON-VEHICLE SERVICE

FLUID LEVEL AND SPECIFIC GRAVITY 
CHECK

M1541000900364

CAUTION

• If the battery is used with the electrolyte level 

below the LOWER LEVEL indicator, there is 
the danger that explosions may occur, so add 
water to the battery until the electrolyte level 
is between the LOWER LEVEL and UPPER 
LEVEL indications.

AC102027

OK

AB

Thermometer

Specific
gravity meter

If too much water is added to make the level 
rise above the UPPER LEVEL indication, the 
electrolyte may leak out, so adjust so that the 
electrolyte level is between the LOWER 
LEVEL and UPPER LEVEL indications.

1. Check that the battery electrolyte level is between 

the UPPER LEVEL and LOWER LEVEL 
indications.

2. Use a specific gravity meter and a thermometer to 

measure the specific gravity.

Standard value: 1.220 

 1.290 (electrolyte 

temperature 20

°C)

The specific gravity of the battery electrolyte 
changes according to the temperature, so the spe-
cific gravity when the electrolyte is at a temperature 
of 20

°C can be calculated using the following for-

mula. Use the converted value to judge whether the 
electrolyte is okay or not.

D

20

 = (t 

 20) × 0.0007 + Dt

D

20

: Specific gravity converted to a value for 

electrolyte temperature of 20

°C

t: Electrolyte temperature at the time of 
measurement

Dt: Actual specific gravity

CHARGING

M1541001102185

CAUTION

• The battery plugs should be removed during 

charging.

• The battery electrolyte level may rise and 

overflow from the battery during charging.

• Explosions may occur if the battery is 

brought close to naked flames during charg-
ing.

• Be careful to avoid tasks that might produce 

sparks or other danger while the battery is 
charging.

• After charging is complete, reinstall the bat-

tery plugs, pour water over the battery to 
rinse away any sulphuric acid, and let the bat-
tery stand to dry.

• Charge the battery in a well-ventilated loca-

tion.

• Do not let the battery electrolyte temperature 

rise above approximately 45

°C (approximately 

55

°C during rapid charging).

1. Remove the battery from the vehicle.

2. The normal charging current is a value in 

amperes which is 1/10th of the battery capacity. If 
the battery needs to be charged rapidly because 
of reasons such as time limitations, the maximum 
charging current for rapid charging is the battery 
capacity expressed as an ampere value.

Battery 
type

Capacity 
(5-hour rate)

Normal 
charging 
current

Rapid 
charging 
current

75D23L 

52 Ah

5.2 A

52 A

BATTERY

CHASSIS ELECTRICAL

54A-10

Determine when charging is finished.

When the specific gravity of the battery electrolyte is 
constantly within 1.220 

− 1.290 for a continuous 

period of one hour or more.

BATTERY TEST

M1541001202290

TEST STEPS

STEP 1. Battery no-load voltage check
(1) Illuminate the headlamp for 15 seconds.
(2) Turn off the headlamp and then leave it for about 

2 minutes to stabilise the battery voltage.

(3) Remove the battery cable.
(4) Measure the battery no-load voltage.

OK: 12.4 V or more (Specific gravity 
1.240)

Q: Does the measured voltage correspond with this 

range?

YES : 

Go to Step 3.

NO : 

Go to Step 2.

STEP 2. Battery charging
Recharge the battery at 5A (constant-current charg-
ing). (Refer to Table 1.)

Q: Is the battery no-load voltage normal value (12.4 V 

or more)?
YES : 

Go to Step 3.

NO : 

Replace the battery.

STEP 3. Load test check
(1) Connect the battery tester to battery.
(2) Feed a load current through the battery. (Refer to 

Table 1).

(3) Measure the battery voltage after 15 seconds and 

then eliminate a load current.

(4) Compare the measured voltage to the specified 

lowest voltage. (Refer to Table 2).

Q: Is the measured voltage higher than the lowest 

voltage? 
YES : 

The battery is normal.

NO : 

Replace the battery.

(TABLE 1)

Battery type

Charging time when fully discharged 
[5A constant current charging] (H)

Load current (A)

75D23L

11

260

(TABLE 2)

Outside air 
temperature (

°C)

21 or 
more

16 to 20

10 to 15

4 to 9

−1 to 3

−7 to −2

−12 to −8

−18 to −13

Minimum voltage 
(V)

9.6

9.5

9.4

9.3

9.1

8.9

8.7

8.5

BATTERY

CHASSIS ELECTRICAL

54A-11

BATTERY

REMOVAL AND INSTALLATION

M1541001301528

Pre-removal operation
• Air Cleaner Intake Duct Removal (Refer to GROUP 15 − 

Air Cleaner ).

Post-installation operation
• Air Cleaner Intake Duct Installation (Refer to GROUP 15 − 

Air Cleaner ).

ACB05505

1

10

9

8

7

6

5

4

3

2

AB

8

5.0 ± 1.0 N·m

12 ± 2 N·m

6.0 ± 2.0 N·m 

8.5 ± 1.5 N·m

4.0 ± 1.0 N·m

4.0 ± 1.0 N·m

Removal steps 

1.

Connection of the battery harness 
(negative battery terminal)

2.

Fusible link box cover

3.

Connection of the battery harness 
(positive battery terminal)

4.

Connection of fusible link box

5.

Connection of the battery harness 
(positive battery terminal)

6.

Battery terminal assembly (positive 
battery terminal)

7.

Battery holder

8.

Battery bolt

Removal steps (Continued)

IGNITION SWITCH <Vehicles without keyless operation system>

CHASSIS ELECTRICAL

54A-12

IGNITION SWITCH <Vehicles without keyless operation 

system>

SPECIAL TOOLS

M1541200600312

9.

Battery

10. Battery tray

Removal steps (Continued)

Tool

Number

Name

Use

ACB05421

MB992745

MB992746

MB992744

MB992747

MB992748

a

b

c

d

e

DO NOT USE

AB

a. MB992744
b. MB992745
c. MB992746
d. MB992747
e. MB992748

a. Vehicle 

communicatio

interface-Lite 
(V.C.I.-Lite)

b. V.C.I.-Lite 

main harness 
A (for vehicles 
with CAN 
communicatio
n)

c. V.C.I.-Lite 

main harness 
B (for vehicles 
without CAN 
communicatio
n)

d. V.C.I.-Lite 

USB cable 
short

e. V.C.I.-Lite 

USB cable 
long

Diagnosis code, Data list and 
Actuator test check

 

 

 

 

 

 

 

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