Mitsubishi Outlander (2013+). Manual - part 15

FENDER SHIELD

WELDED PANEL REPLACEMENT

3-5

ABB00844AB

J

C

F

I

H

B

C

E

G

24 ± 4 N·m

B

D

FENDER SHIELD

WELDED PANEL REPLACEMENT

3-6

ABB00845AB

E

F

G

H

H

(Right side)

(Left side)

D

(With the front deck frame front upper
 and front deck frame rear upper removed)

FENDER SHIELD

WELDED PANEL REPLACEMENT

3-7

NOTE ON REPAIR WORK

REMOVAL

Turn up the front sidemember outer as shown to cut 
off the welded point between the front sidemember 
inner and the front body frame to side sill brace.

INSTALLATION

Before installing a new front sidemember, remove 
the front floor sidemember from the existing front 
sidemember. The welding point between the front 
sidemember inner and the front body frame-to-side 
sill brace is not visible from the front sidemember 
outer. Drill a hole into the front sidemember outer at 
the same point as the welding point which is visible 
from the front sidemember inner. Then cut the weld-
ing point from front body frame-to-side sill brace. 
Then weld the front sidemember inner to the front 
body frame-to-side sill brace and the front sidemem-
ber outer.

ABB00846AB

I

J

ABB00847AB

Front sidemember 
outer

Front body frame 
to side sill brace

Front sidemember 
inner

ABB00848

Front body frame
to side sill brace

Hole position

AB

Front
sidemember
outer

FRONT SIDEMEMBER (PARTIAL REPLACEMENT)

WELDED PANEL REPLACEMENT

3-8

FRONT SIDEMEMBER (PARTIAL REPLACEMENT)

M4030000100937

NOTE: 

.

•

Refer to the Front End Crossmember section on 

P.3-2

 for the welding point with the headlamp support 

panel lower.

•

Refer to the Fender Shield section on 

P.3-3

 for the welding points with the headlamp support panel and 

headlamp support panel lower.

ABC00013

AB

Symbol

Operation description

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

ABC00059AB

A

45 mm 

B

50 mm 

A

B

REPAIR WELDS

(Right side)

(Left side)