Mitsubishi Outlander. Body repair manual - part 30

 

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Mitsubishi Outlander. Body repair manual - part 30

 

 

ADJUSTMENT OF OTHER PARTS

REFERENCE MATERIAL

8-9

CAMBER

Standard value: -0

° 40' ± 30' (Left/right devia-

tion within 30') 

NOTE:  Camber is preset at the factory and cannot 
be adjusted.

CAUTION

Never subject the wheel bearings to the vehicle 
load when the trailing arm spindle self-locking 
nuts (2WD), the driveshaft nuts (4WD), or the spe-
cial tool wheel alignment gauge attachment 
(MB991004 or MB991014) are loosened.
NOTE: 

AC001079

MB991014

AD

<2WD-vehicles with aluminium wheels>

For 2WD-vehicles with aluminium wheels, attach the 
camber/caster/kingpin gauge to the trailing arm spin-
dle by using special tool wheel alignment gauge 
attachment (MB991014). Tighten the special tool to 
the same torque 175 

±

 25 N

m as the trailing arm 

spindle self-locking nut.

NOTE: 

AC001079

MB991004

AE

<4WD-vehicles with aluminium wheels>

For 4WD-vehicles with aluminium wheels, attach the 
camber/caster/kingpin gauge to the driveshaft by 
using special tool wheel alignment gauge attachment 
(MB991004). Tighten the special tool to the same 
torque 245 

±

 29 N

m as the driveshaft nut.

TOE-IN

Standard value:

At the centre of tyre tread: 3 

± 2 mm

Toe angle (per wheel): 0

°08' ± 05'

If toe-in is not within the standard value, adjust by fol-
lowing procedures.

CAUTION

To prevent bushings from breakage, the toe 
adjusting bolt should be temporarily tightened, 
and then fully tightened with the vehicle on the 
earth in the unladen condition.

AC107070 AC

<Control link front view> <Control link rear view>

Control link

Toe adjusting bolt

120 ± 10 N·m

Control link

Carry out adjustment by turning the toe adjusting bolt 
(control link mounting bolt which is located on the 
inner side of the body).
NOTE: 

.

LH: Clockwise viewed from the front 

 Toe-in

RH: Clockwise viewed from the front 

 Toe-out

Turning the toe adjusting bolt by one groove of 
the scale, toe can be changed approximately 2.6 
mm (single side toe angle equivalent to 16').

HEADLAMP AIMING

M4080011000412

PRE-AIMING INSTRUCTIONS <LOW 
BEAM>

1. Inspect for badly rusted or faulty headlamp 

assemblies.

2. These conditions must be corrected before a 

satisfactory adjustment can be made.

3. Inspect tyre inflation, and adjust if it is necessary.
4. If the fuel tank is not full, place a weight in luggage 

room of the vehicle to simulate weight of a full 
tank (0.8 kg per litre).

5. There should be no other load in the vehicle other 

than driver or substituted weight of approximately 
75 kg placed in driver's position.

6. Thoroughly clean the headlamp lenses.
7. Place the vehicle on a level floor, perpendicular to 

a flat screen 10 m away from the bulb 
centre-marks on the headlamp lens.

8. Rock vehicle sideways to allow vehicle to assume 

its normal position.

9. Bounce the front suspension through three (3) 

oscillations by applying the body weight to hood 
or bumper.

AC401486AB

Headlamp 
centre

(1)

(2)

(3)

Headlamp centre

Vehicle centre line

Screen

(3)

10 m 

ADJUSTMENT OF OTHER PARTS

REFERENCE MATERIAL

8-10

10.Four lines of adhesive tape (or equivalent 

markings) are required on screen or wall:
(1) Position a vertical tape or mark so that it is 

aligned with the vehicle centre line.

(2) Measure the distance from the centre-marks 

on the headlamp lens to the floor. Transfer the 
measurement to the screen. Horizontal tape or 
mark on the screen is for reference of vertical 
adjustment.

NOTE: Height from the floor to the centre of 
the headlamps (Reference value): 840 mm

(3) Measure the distance from the centre line of 

the vehicle to the centre of each headlamp. 
Transfer the measurement to the screen. 
Vertical tape or mark on the screen with 
reference to the centre line of each headlamp 
bulb.

HEADLAMP ADJUSTMENT <LOW BEAM>

CAUTION

• Do not cover a headlamp for more than three 

minutes to prevent the plastic headlamp lens 
deformation.

• When adjusting one headlamp beam, make 

sure that another headlamp is off by discon-
necting the connector from it. When recon-
necting the connector, make sure that the 
headlamp beam is not disturbed accidentally.

1. The low-beam headlamp should project on the 

screen upper edge of the beam (cut-off).

AC401487

AB

AB

Vertical direction
adjustment

Horizontal direction
adjustment

Vertical direction
adjustment

Horizontal direction
adjustment

2. If not the case, turn the adjusting screws to 

achieve the specified low-beam cut-off location on 
the aiming screen.

ACX01800AD

Distance of 
vertical direction
[42 mm (0.24˚)]

Headlamp centre

High intensity 

zone

15˚

(H)

(V)

Standard value:
Vertical direction: 0.57

° below horizontal (H)

Horizontal direction: Position at which the 
stat up point of 15

° is crossed with vertical 

line (V)
Limit:
Vertical direction: The headlamp beam 
should tilt downwards by 0.17

° or more.

PRE-AIMING INSTRUCTIONS <HIGH 
BEAM>

1. Inspect for badly rusted or faulty headlamp 

assemblies.

2. These conditions must be corrected before a 

satisfactory adjustment can be made.

3. Inspect tyre inflation, and adjust if it is necessary.

ADJUSTMENT OF OTHER PARTS

REFERENCE MATERIAL

8-11

4. If the fuel tank is not full, place a weight in luggage 

room of the vehicle to simulate weight of a full 
tank (0.8 kg per litre).

5. There should be no other load in the vehicle other 

than driver or substituted weight of approximately 
75 kg placed in driver's position.

6. Thoroughly clean the headlamp lenses.
7. Place the vehicle on a level floor, perpendicular to 

a flat screen 10 m away from the bulb 
centre-marks on the headlamp lens.

8. Rock vehicle sideways to allow vehicle to assume 

its normal position.

9. Bounce the front suspension through three (3) 

oscillations by applying the body weight to hood 
or bumper.

AC401492 AB

(1)

(2)

(3)

Headlamp centre

Vehicle centre line

Screen

(3)

10 m 

Headlamp 
centre

10.Four lines of adhesive tape (or equivalent 

markings) are required on screen or wall:
(1) Position a vertical tape or mark so that it is 

aligned with the vehicle centre line.

(2) Measure the distance from the centre-marks 

on the headlamp lens to the floor. Transfer the 
measurement to the screen. Horizontal tape or 
mark on the screen is for reference of vertical 
adjustment.

NOTE: Height from the floor to the centre of 
the headlamps (Reference value): 840 mm

(3) Measure the distance from the centre line of 

the vehicle to the centre of each headlamp. 
Transfer the measurement to the screen. 
Vertical tape or mark on the screen with 
reference to the centre line of each headlamp 
bulb.

HEADLAMP ADJUSTMENT <HIGH 
BEAM>

CAUTION

• Do not cover a headlamp for more than three 

minutes to prevent the plastic headlamp lens 
deformation.

• When adjusting one headlamp beam, make 

sure that another headlamp is off by discon-
necting the connector from it. When recon-
necting the connector, make sure that the 
headlamp beam is not disturbed accidentally.

1. The high-beam headlamp should project on the 

screen upper edge of the beam (cut-off).

AC401494AB

Vertical direction
adjustment

Horizontal direction
adjustment

Vertical direction
adjustment

Horizontal direction
adjustment

2. If not the case, turn the adjusting screws to 

achieve the specified high-beam cut-off location 
on the aiming screen.

AC401495AB

H

 V

0.42˚

Headlamp centre

High intensity 

zone centre

High intensity 

zone

ADJUSTMENT OF OTHER PARTS

REFERENCE MATERIAL

8-12

Standard value:
Vertical direction: 0.42

° below horizontal (H)

Horizontal direction: High-intensity zone 
centre should be along the vertical line (V).
Limit:
Vertical direction: 0.09

° from the standard 

value
Horizontal direction: The vertical headlamp 
beam range should be within 1

°.

FOG LAMP AIMING

M4080013000407

PRE-AIMING INSTRUCTIONS

1. Inspect for badly rusted or faulty fog lamp 

assemblies.

2. These conditions must be corrected before a 

satisfactory adjustment can be made.

3. Inspect tyre inflation, and adjust if necessary.
4. If fuel tank is not full, place a weight in the luggage 

room of the vehicle to simulate weight of a full 
tank (0.8 kg per litre).

5. There should be no other load in the vehicle other 

than driver or substituted weight of approximately 
75 kg placed in driver's position.

6. Thoroughly clean the fog lamp lenses.
7. Place the vehicle on a level floor, perpendicular to 

a flat screen 3 m away from the bulb centre-marks 
on the fog lamp lens.

8. Rock the vehicle sideways to allow the vehicle to 

assume its normal position.

9. Bounce the front suspension through three (3) 

oscillations by applying the body weight to the 
hood or bumper.

AC402060

<Turbo>

AI

Fog lamp 

centre

AC300907

55 mm

 

55 mm

 

33 mm

33 mm

Fog lamp 

centre

AC

<Non-Turbo>

10.Measure the centre of the fog lamps as shown in 

the illustration.

AC212529

Screen

(1)

(2)

(3)

(3)

Fog lamp centre

Vehicle centre line

3m

AB

11.Four lines of adhesive tape (or equivalent 

markings) are required on screen or wall:
(1) Position a vertical tape or mark so that it is 

aligned with the vehicle centre line.

(2) Measure the distance from the centre of the 

fog lamp lens to the floor. Transfer the 
measurement to the screen. Horizontal tape or 
mark on the screen is for reference of vertical 
adjustment. 

(3) Measure the distance from the centre line of 

the vehicle to the centre of each fog lamp. 
Transfer the measurement to the screen. 
Vertical tape or mark on the screen is for 
reference to the centre line of each fog lamp.

 

 

 

 

 

 

 

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