Mitsubishi Outlander. Body repair manual - part 16

FENDER SHIELD

WELDED PANEL REPLACEMENT

3-7

NOTES

FRONT SIDEMEMBER (PARTIAL REPLACEMENT)

WELDED PANEL REPLACEMENT

3-8

FRONT SIDEMEMBER (PARTIAL REPLACEMENT)

M4030000100249

AB300048

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

Symbol

Operation description

AB300048

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

Symbol

Operation description

AD

AB202252

AB300023

50 mm

105 mm

A

B

REPAIR WELDS

B

Mounting hole of 
under cover

Right side

Positioning hole

AB

NOTE: Refer to the Headlamp Support section on 

P.3-2

 for the welding point with headlamp support.

AB300069AB

Left side

50 mm

105 mm

Positioning hole

C

D

C

D

Mounting hole of 
under cover

FRONT SIDEMEMBER (PARTIAL REPLACEMENT)

WELDED PANEL REPLACEMENT

3-9

NOTE ON REPAIR WORK
REMOVAL

AB200543

AC

Battery bracket front

Cut position

1. Remove the battery bracket front on the cut area 

in advance when cutting the front sidemember 
inner. 

AB200603AC

Cut position

Front
fender
shield

FRONT SIDEMEMBER (PARTIAL REPLACEMENT)

WELDED PANEL REPLACEMENT

3-10

2. As shown in the figure of the instructions, bend 

the front fender shield on the cut area in advance, 
when cutting the front sidemember outer. 

INSTALLATION

AB200545

AD

Battery bracket front

1. Remove the battery bracket front from the new 

front sidemember inner.

AB200544

AC

32 mm

Battery 
bracket front

Battery 
bracket rear

2. Assemble the front sidemember, then assemble 

the battery bracket front in the location of the 
figure of the instructions, then return the front 
fender shield bent back to the original state.