Mitsubishi Outlander. Body repair manual - part 5

 

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Mitsubishi Outlander. Body repair manual - part 5

 

 

BODY CONSTRUCTION CHARACTERISTICS

BODY CONSTRUCTION

1-9

FENDER SHIELD

The front sidemember section is designed in large 
form to efficiently absorb energy upon impact. An 
uneven thickness steel sheet* in which the sheet 
thickness is thicker on the cabin side was employed 
for the front sidemember inner to ensure safety upon 
impact, body rigidity and lightweightness.

The engine mount plate has been added to improve 
rigidity of the engine mounting point.
NOTE: *: Steel plates with different thickness welded 
together to make one steel plate.

AB301575

AB200632

AB301141

AB

1

2

3

4

5

6

7

8

9

11

11

13

1

2

4

5

6

7

8

9

14

10

12

Right side

Left side

A

15

1.

Front fender shield

2.

Headlamp support panel side 

3.

Engine mount reinforcement plate

4.

Engine mount reinforcement

5.

Spring house bracket reinforcement

6.

Front upper frame inner

7.

Upper frame bulkhead front

8.

Upper frame bulkhead

9.

Spring house bracket

10. Spring house panel
11. Engine mount plate
12. Front sidemember
13. Relay box bracket
14. Transmission mount reinforcement plate rear
15. Transmission mount reinforcement

AB100014AD

A

Cowl top 
lower panel

Spring house
bracket

Spring
house
panel

The design features the spring house panel surface 
mounted with the cowl top lower panel to heighten 
body rigidity of the suspension assembling support 
area. This results in driving stability and silence.

BODY CONSTRUCTION CHARACTERISTICS

BODY CONSTRUCTION

1-10

FRONT SIDEMEMBER REINFORCEMENT

AB100847AD

19

15

14 16

18

21

23

22

24

25

26

2

3

4

5

6

7

8

9

10

12

17

11

13

20

1

Right side

AB400097

AB

1

7

8

9

10

12

14, 15

16

17

24

A

B

1.

Suspension crossmember bracket inner

2.

Pipe

3.

Square head bolt

4.

Retainer

5.

Pipe support front

6.

Suspension crossmember extension outer

7.

Front sidemember inner

8.

Front sidemember bulkhead (A)

9.

Front sidemember bulkhead

10. Front sidemember outer reinforcement
11. Front sidemember outer
12. Front sidemember inner reinforcement lower
13. Front sidemember gusset rear
14. Front sidemember outer reinforcement rear (A)
15. Front sidemember outer reinforcement rear (B)
16. Front sidemember inner reinforcement
17. Tie down reinforcement
18. Front sidemember inner upper reinforcement
19. Dash panel extension upper
20. Dash panel extension
21. Dash panel extension reinforcement
22. Pipe support rear
23. Pipe nut
24. Front sidemember rear

25. Dash crossmember extension
26. Suspension crossmember support bracket

AB100110AC

A

7

9

10

11

AB200206AC

B

7

12

11

AB100848 AC

9

15

2

4

6

1

3

5

7

8

10

11

12

13

14

16

17

18

19

20

22

23

24

25

26

27

28

29

21

Left side

AB400098

AB

3

8

10

11

12

13

14

15

16

26

A

B

1.

Suspension crossmember support bracket

2.

Dash crossmember extension

3.

Front sidemember rear

4.

Pipe nut

5.

Pipe support rear

6.

Dash panel extension reinforcement

7.

Dash panel extension

8.

Front sidemember inner

9.

Front sidemember gusset rear

10. Front sidemember inner reinforcement
11. Tie down reinforcement
12. Front sidemember bulkhead rear
13. Front sidemember bulkhead front
14. Front sidemember inner reinforcement
15. Front sidemember outer reinforcement
16. Front sidemember bulkhead (A)
17. Front sidemember outer
18. Condenser tank bracket
19. Battery bracket front
20. Battery bracket rear
21. Suspension crossmember extension outer
22. Pipe
23. Square head bolt
24. Retainer
25. Pipe support front
26. Suspension crossmember bracket inner

27. Transmission mount reinforcement
28. Transmission mount bracket
29. Transmission mount reinforcement rear

AB200039

A

AC

13

14

15

17

8

AB200207AB

8

16

17

B

BODY CONSTRUCTION CHARACTERISTICS

BODY CONSTRUCTION

1-11

BODY CONSTRUCTION CHARACTERISTICS

BODY CONSTRUCTION

1-12

FRONT DECK

The cowl top panel features a closed section struc-
ture. A bulkhead was added inside the upper frame 
extension. Further, an upper frame to front pillar 
brace was added to connect the upper frame exten-
sion and front pillar. The aim for this structure is to 
improve safety upon impact and driving stability.

The front upper frame extension outer has been 
thickened to improve rigidity of the suspension 
mounting point.

AB301544

AB

1

2

3

4

5

6

7

8

9

10

11

12

13

14

1.

Cowl top lower panel

2.

Brake oil reservoir tank bracket

3.

Wiper bracket

4.

Cowl top upper panel

5.

Cowl top inner panel

6.

Parking brake pedal support bracket (R.H. drive 
vehicles)

7.

A/C unit bracket

8.

Deck stay bracket (L.H. drive vehicles)

9.

Clutch pedal support bracket

10. Upper frame extension inner
11. Upper frame to front floor brace
12. Upper frame bulkhead rear
13. Front upper frame extension outer
14. Wiper bracket centre

 

 

 

 

 

 

 

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