Mitsubishi Outlander (2003+). Manual - part 131

AIR CLEANER

INTAKE AND EXHAUST

15-3

AIR CLEANER

REMOVAL AND INSTALLATION <4G63>

M1151002100550

CAUTION

Parts marked by * are made of recycled-paper mixed plastic material, so observe the following 
precautions.

•

Avoid any shock or load to these parts when removing and installing them.

•

When installing, securely set the air cleaner cover and the resonator clamp to the air cleaner body.

NOTE: Parts marked by * are made of recycled-paper mixed plastic material. Dispose of according to state 
and local laws

AC203703

3.9 ± 1.0 N·m

3.9 ± 1.0 N·m

3*

2*

4*

5

11

6

7

1*

8

9

12

10*

13

N

11 ± 1 N·m

8.8 ± 1.0 N·m

8.8 ± 1.0 N·m

8.8 ± 1.0 N·m

AB

22 ± 4 N·m

Clamp

Removal steps

1. Resonator
2. Air cleaner element
3. Air duct
4. Air cleaner body
5. Air flow sensor connector
6. Breather hose connection
7. Air cleaner cover and air flow sensor 

assembly

8. Air flow sensor assembly
9. Gasket
10. Air cleaner cover
11. Resonator
12. Air intake hose
13. Air cleaner bracket

Removal steps (Continued)

AIR CLEANER

INTAKE AND EXHAUST

15-4

REMOVAL AND INSTALLATION <4G69>

M1151002100561

CAUTION

Parts marked by * are made of recycled-paper mixed plastic material, so observe the following 
precautions.

•

Avoid any shock or load to these parts when removing and installing them.

•

When installing, securely set the air cleaner cover and the resonator clamp to the air cleaner body.

NOTE: Parts marked by * are made of recycled-paper mixed plastic material. Dispose of according to state 
and local laws

AC304211

3.0 ± 0.5 N·m

3.0 ± 0.5 N·m

3.9 ± 1.0 N·m

3.9 ± 1.0 N·m

4.0 ± 1.0 N·m

1.6 ± 0.6 N·m

8.8 ± 1.0 N·m

8.8 ± 1.0 N·m

11 ± 1 N·m

22 ± 4 N·m

1*

2*

3

4*

11

5

7

8*

10

6

9

AC

Clamp

Removal steps

1. Resonator
2. Air cleaner element
3. Air duct
4. Air cleaner body
5. Air flow sensor connector
6. Breather hose connection

7. Air flow sensor assembly
8. Air cleaner cover
9. Resonator
10. Air intake hose
11. Air cleaner bracket

Removal steps (Continued)

INTAKE MANIFOLD

INTAKE AND EXHAUST

15-5

INTAKE MANIFOLD

REMOVAL AND INSTALLATION <4G63>

M1151003000879

Pre-removal Operation

•

Fuel Line Pressure Reduction [Refer to GROUP 13A, 

On-vehicle Service 

−

 Fuel Pump Connector 

Disconnection (How to Reduce Pressurized Fuel Lines) 

P.13A-328

.]

•

Throttle Body Removal (Refer to GROUP 13A, Throttle 

Body 

P.13A-340

).

•

Fuel Delivery Pipe and Fuel Injector assembly Removal 

(Refer to GROUP 13A, Injector 

P.13A-338

).

Post-installation Operation

•

Fuel Delivery Pipe and Fuel Injector assembly Installation 

(Refer to GROUP 13A, Injector 

P.13A-338

).

•

Throttle Body Installation (Refer to GROUP 13A, Throttle 

Body 

P.13A-340

).

•

Accelerator Cable Adjustment (Refer to GROUP 17, 

On-vehicle Service 

−

 Accelerator Cable Check and 

Adjustment 

P.17-5

).

•

Fuel Leak Check

AC301313

2

N

1

3

5

4

13 ± 1 N·m

11 ± 1 N·m

5.0 ± 1.0 N·m

5.0 ± 1.0 N·m

6

8

7

9

10

AB

(Engine oil)

Removal steps

1.

Purge control solenoid valve 
connector

2.

EGR control solenoid valve 
connector

3.

Detonation sensor connector

4.

Accelerator cable connection

5.

Earth cable connection

6.

Emission control equipment hose

7.

PCV hose

8.

Oil level gauge and guide

9.

O-ring

10. Detonation sensor connector clamp

Removal steps (Continued)

INTAKE MANIFOLD

INTAKE AND EXHAUST

15-6

AC301314

9.0 ± 1.0 N·m

11 ± 1 N·m

20 ± 2 N·m

31 ± 3 N·m

36 ± 6 N·m

20 ± 2 N·m

20 ± 2 N·m

36 ± 6 N·m

36 ± 6 N·m

17

15

16

14

11

N

13

12

N

AB

Removal steps

11. Vacuum hose and pipe assembly
12. EGR valve
13. EGR valve gasket
14. Brake booster vacuum hose 

connection

15. Intake manifold stay
16. Intake manifold assembly
17. Intake manifold gasket

Removal steps (Continued)