Mitsubishi Montero (2004+). Manual - part 442

FRONT OUTPUT SHAFT

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-95

FRONT OUTPUT SHAFT

DISASSEMBLY AND ASSEMBLY

M1233014800096

Required Special tools:

• MD998801: Bearing Remover

• MD998812: Installer Cap

• MD998813: Installer-100

• MD998818: Installer Adapter

DISASSEMBLY SERVICE POINT

.

<<A>> BALL BEARING REMOVAL
Use special tool MD998801 to remove the ball bearing.

.

AKX00247

1

2

3

4

APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.

AB

DISASSEMBLY STEPS

<<A>>

>>B<<

1.

BALL BEARING

2.

SENSOR ROTOR

<<B>>

>>A<<

3.

BALL BEARING

4.

FRONT OUTPUT SHAFT

DISASSEMBLY STEPS 
(Continued)

AKX00248

MD998801

AB

FRONT OUTPUT SHAFT

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-96

<<B>> BALL BEARING REMOVAL
Use special tool MD998801 to remove the ball bearing.

ASSEMBLY SERVICE POINTS

.

>>A<< BALL BEARING INSTALLATION
Use special tools MD998812 and MD998818 to install the ball 
bearing.

.

>>B<< BALL BEARING INSTALLATION
Use special tools MD998812, MD998813 and MD998818 to 
install the ball bearing.

AKX00249

MD998801

AB

AKX00250

MD998812

MD998818

AB

AKX00251

MD998812

MD998813

MD998818

AB

TRANSFER DRIVE SHAFT

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-97

TRANSFER DRIVE SHAFT

DISASSEMBLY AND ASSEMBLY

M1233014500040

Required special tools

• MD998192: Bearing puller

• MD998812: Installer Cap

• MD998814: Installer-200

• MD998830: Installer Adapter

• MD998917: Bearing Remover

DISASSEMBLY SERVICE POINT

.

<<A>> BALL BEARING REMOVAL
Use special tool MD9988917 to remove the ball bearing.

AKX00262

1

2

APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.

AB

DISASSEMBLY STEPS

<<A>>

>>A<<

1.

BALL BEARING

2.

TRANSFER DRIVE SHAFT

AKX00263

MD998917

AB

SHIFTRAIL DRIVE GEAR

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-98

ASSEMBLY SERVICE POINTS

.

>>A<< INNER RACE/ROLLER BEARING/SPACER INSTAL-
LATION
Use special tools MD998812, MD998814, MD998830 and 
MD998192 to install the inner race.

SHIFTRAIL DRIVE GEAR

DISASSEMBLY AND ASSEMBLY

M1233030500028

AKX00264

MD998812

MD998814

MD998830

MD998192

AB

AKX00240

1

2

3

4

5

6

APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.

AB

DISASSEMBLY STEPS

1.

SNAP RING

>>A<<

2.

SHIFT RAIL DRIVE GEAR

3.

BEARING

4.

SHIFT RAIL DRIVE GEAR SHAFT

5.

WASHER

6.

SNAP RING

DISASSEMBLY STEPS 
(Continued)