Mitsubishi Montero (2002-2004). Manual - part 19

FRONT BUMPER ASSEMBLY

TSB Revision

EXTERIOR

51-3

FRONT BUMPER ASSEMBLY

REMOVAL AND INSTALLATION

M1511001400262

Required Special Tool:

• MB990784: Ornament Remover

AC203563

B

B

A

A

C

C

6

3

2

1

4

4

5

1

2

CLIP

SECTION A – A

SECTION B – B

2

CLIP

SECTION C – C

CLIP

6

AB

5

REMOVAL STEPS
1. RADIATOR COVER

<<A>>

2. RADIATOR GRILL
3. SKID PLATE
4. SPLASH SHIELD MOUNTING CLIP
5. FRONT BUMPER LOWER STAY

• FOG LIGHT CONNECTOR 

CONNECTION

6. FRONT BUMPER FACE ASSEMBLY

REMOVAL STEPS (Continued)

FRONT BUMPER ASSEMBLY

TSB Revision

EXTERIOR

51-4

REMOVAL SERVICE POINT

.

<<A>> RADIATOR GRILL REMOVAL
While pulling the radiator grille gently towards you, push the tab 
of the clip in the direction of the arrow with a flat-tipped screw-
driver to remove the radiator grille.

DISASSEMBLY AND ASSEMBLY

M1511001600244

AC203799

RADIATOR GRILL

RADIATOR
GRILL

CLIP

SECTION A – A

 

A

A

TAB

AB

AC203564 AB

1

2

8

7

6

9

4

5

3

B

A

A

C

C

B

REAR BUMPER ASSEMBLY

TSB Revision

EXTERIOR

51-5

Required Special Tool:

• MB990784: Ornament Remover

DISASSEMBLY SERVICE POINT

.

<<A>> FRONT BUMPER REINFORCEMENT REMOVAL
1. Use special tool MB990784 to pull up the center pin in the 

clip.

2. Remove the clip.

REAR BUMPER ASSEMBLY

REMOVAL AND INSTALLATION

M1511001900212

DISASSEMBLY STEPS

<<A>>

1. FRONT BUMPER 

REINFORCEMENT ASSEMBLY

2. FOG LIGHT
3. AIR BLOWER GARNISH 

<VEHICLES WITHOUT FOG LIGHT>

4. REFLEX REFLECTOR
5. REFLEX REFLECTOR BRACKET
6. LICENSE PLATE GARNISH

7. LICENSE PLATE GARNISH 

BRACKET

8. LICENSE PLATE BRACKET
9. FRONT BUMPER FACE

DISASSEMBLY STEPS (Continued)

ACX00420AB

PIN

CLIP

MB990784

MB990784

Pre-removal and Post-installation Operation
• Mud Guard Removal and Installation (Refer to 

P.51-16

.)

• Rear Combination Light Removal and Installation (Refer 

to GROUP 54A 

P.54A-78

.)

AC203641

1

2

CLIP

SECTION A – A

A
A

AB

1

REAR BUMPER ASSEMBLY

TSB Revision

EXTERIOR

51-6

Required Special Tool:

• MB990784: Ornament Remover

DISASSEMBLY AND ASSEMBLY

M1511002100219

Required Special Tool:

• MB990784: Ornament Remover

REAR BUMPER ASSEMBLY REMOVAL 
STEPS
1. REAR BUMPER ASSEMBLY 
2. REAR BUMPER REINFORCEMENT

AC203642

N

N

N

AB

1

2

3

4

5

4

ADHESIVE TAPE: 
DOUBLE-SIDED TAPE [ 8 mm ( 0.2 in ) 
WIDTH AND 1.2 mm ( 0.05 in ) THICKNESS]

REAR BUMPER ASSEMBLY 
DISASSEMBLY STEPS

<<A>> >>A<<

1. REAR MUDGUARD 

REINFORCEMENT

<<A>> >>A<<

2. REAR BUMPER SIDE RETAINER
3. REAR LIGHT (REFER TO GROUP 

54A 

P.54A-78

.)

4. REAR BUMPER STEP COVER
5

REAR BUMPER FACE 

REAR BUMPER ASSEMBLY 
DISASSEMBLY STEPS (Continued)