Mitsubishi Montero (1998+). Manual - part 152

                                                     of hardware.

Inoperative  .............  A  ...........  ( 1) Require repair or

                                                     replacement.

Leaking  .................  A  ............  Require replacement.

Melted, affecting

 performance  ............  A  ............  Require replacement.

Melted, not affecting

 performance  ............  ..  ........  No service suggested or

                                                        required.

Missing  .................  C  ............  Require replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ..  Require repair or replacement.

(1) - Inoperative includes intermittent operation or out

      of OEM specification.

         BAFFLES

         See SHROUDS, BAFFLES AND DEFLECTORS.

         BALLAST PRIMARY SUPPLY RESISTOR WIRES

         See BALLAST RESISTORS AND PRIMARY SUPPLY RESISTOR WIRES .

         BALLAST RESISTORS AND PRIMARY SUPPLY RESISTOR WIRES

BALLAST RESISTOR AND PRIMARY SUPPLY RESISTOR WIRE INSPECTION

Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Conductor exposed  .......  A  ............  Require replacement.

Connector broken  ........  A  ..  Require repair or replacement.

Connector melted  ........  A  ...........  ( 1) Require repair or

                                                     replacement.

Connector missing  .......  C  ............  Require replacement.

Inoperative  .............  A  ........  (2) Require replacement.

Insulation overheated  ...  A  ............  Require replacement.

Terminal broken  .........  A  ..  Require repair or replacement.

Terminal burned, affecting

 performance  ............  A  ...........  ( 1) Require repair or

                                                     replacement.

Terminal burned, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal corroded,

 affecting performance  ..  A  ..  Require repair or replacement.

Terminal corroded, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal loose, affecting

 performance  ............  B  ..  Require repair or replacement.

Terminal loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

(1) - Determine cause and correct prior to repair or

      replacement of part.

(2) - Inoperative includes intermittent operation or out

      of OEM specification.

         BAROMETRIC PRESSURE SENSORS

BAROMETRIC PRESSURE SENSOR INSPECTION

Condition                 Code                          Procedure

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware

 threads damaged  ........  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 threads stripped

 (threads missing)  ......  A  ...  Require repair or replacement

                                                     of hardware.

Connector broken  ........  A  ... Require repair or replacement.

Connector (Weatherpack

 type) leaking  ..........  A  ..  Require repair or replacement.

Connector melted  ........  A  ...........  ( 1) Require repair or

                                                     replacement.

Connector missing  .......  C  ............  Require replacement.

Contaminated  ............  A  ...........  ( 2) Require repair or

                                                     replacement.

Inoperative  .............  B  ...........  ( 3) Require repair or

                                             replacement. Further

                                             inspection required.

Leaking  .................  A  ..  Require repair or replacement.

Missing  .................  C  ............  Require replacement.

Resistance out of

 specification  ..........  B  ..  Require repair or replacement.

Restricted, affecting

 performance  ............  A  ..  Require repair or replacement.

Terminal broken  .........  A  ..  Require repair or replacement.

Terminal burned, affecting

 performance  ............  A  ...........  ( 1) Require repair or

                                                     replacement.

Terminal burned, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal corroded,

 affecting performance  ..  A  ..  Require repair or replacement.

Terminal corroded, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal loose, affecting

 performance  ............  B  ..  Require repair or replacement.

Terminal loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

Wire lead conductors

 exposed  ................  B  ..  Require repair or replacement.

Wire lead corroded  ......  A  ..  Require repair or replacement.

Wire lead open  ..........  A  ..  Require repair or replacement.

Wire lead shorted  .......  A  ..  Require repair or replacement.

(1) - Determine cause and correct prior to repair or

      replacement of part.

(2) - Determine source of contamination, such as engine coolant,

      fuel, metal particles, or water. Require repair or

      replacement.

(3) - Inoperative includes intermittent operation or out of

      OEM specification. Some components may be serviceable;

      check for accepted cleaning procedure.

         BATTERIES

         Proper operation of any electrical system or component can be

affected by battery condition. The battery(ies) must meet or exceed

minimum specification for vehicle as equipped and test to that

specific battery’s CCA.

         Definition of Terms

      *  Battery Performance Testing

         Testing that determines whether or not a battery meets both

         vehicle OEM and battery manufacturer’s specifications.

      *  Cold Cranking Amp (CCA) Rating

         The number of amperes a new, fully charged battery at

         0



 F (-17.8



 C) can deliver for 30 seconds and maintain at

         least a voltage of 1.2 volts per cell (7.2 volts for a

         12-volt battery).

      *  Cranking Amps (CA)

         The number of amperes a new, fully charged battery, typically

         at 32



 F (0



 C) can deliver for 30 seconds and maintain at

         least a voltage of 1.2 volts per cell (7.2 volts for a

         12-volt battery).

      *  OEM Cranking Amps

         The minimum CCA required by the original vehicle manufacturer

         for a specific vehicle.

BATTERY INSPECTION

Condition                 Code                          Procedure

Battery frozen  ..........  ..  .........  ( 1) Further inspection

                                                        required.

Case leaking  ............  A  ............  Require replacement.

Casing swollen  ..........  A  ..........  ( 2) Further inspection

                                                        required.

Circuit open internally  .  A  ............  Require replacement.

Electrolyte

 contamination  ..........  A  ..........  ( 2) Further inspection

                                                        required.

Electrolyte

 discoloration  ..........  A  ..........  ( 2) Further inspection

                                                        required.

Fails to accept and

 hold charge  ............  A  ........  (3) Require replacement.

Fluid level low  .........  B  ..........  ( 4) Further inspection

                                                        required.

Out of performance

 specification

 for battery  ............  B  ........  (5) Require replacement.

Out of specification for

 application  ............  B  ........  (5) Require replacement.

Post (top or side) burned,

 affecting performance  ..  A  ...........  ( 6) Require repair or

                                                     replacement.

Post (top or side) burned,

 not affecting

 performance  ............  2  ...........  ( 6) Suggest repair or

                                                     replacement.

Post (top or side)

 corroded, affecting

 performance  ............  A  .................  Require repair.

Post (top or side)

 corroded, not affecting

 performance  ............  2  .................  Suggest repair.

Post (top or side)

 loose  ..................  A  ............  Require replacement.

Post (top or side)

 melted, affecting

 performance  ............  A  ...........  ( 6) Require repair or

                                                     replacement.

Post (top or side)

 melted, not affecting

 performance  ............  2  ...........  ( 6) Suggest repair or

                                                     replacement.

Specific gravity low  ....  B  ..........  ( 7) Further inspection

                                                        required.

State of charge low  .....  A  ..........  ( 7) Further inspection

                                                        required.

Top dirty  ...............  2  .......  Suggest cleaning battery.

Top wet  .................  A  ...  (8) Require cleaning battery.

                                     Further inspection required.

Vent cap loose  ..........  A  ...  Require repair or replacement

                                                     of vent cap.

Vent cap missing  ........  C  .....  Require replacement of vent

                                                             cap.

(1) - DO NOT attempt to charge a frozen battery. Allow

      battery to warm thoroughly and then performance-test.

      If battery fails performance test, require replacement.

(2) - No service suggested or required unless the battery

      fails performance test, in which case, require

      replacement.

(3) - This phrase refers to a battery that fails to either

      accept and/or retain a charge using appropriate times

      listed in the Battery Charging Guide of the BCI Service

      Manual, battery charger operating manual, or battery

      manufacturer’s specifications.

(4) - Determine cause of low fluid level. Refill to proper

      level(s) with water (distilled water preferred).

      Recharge battery and performance-test.

(5) - The battery may meet battery manufacturer’s

      specifications but test below the minimum

      specification defined by the vehicle’s OEM for

      that vehicle.

(6) - Determine cause and correct prior to repair or

      replacement of part.

(7) - Recharge and test to manufacturer’s specifications.

      If battery fails performance test, require replacement.

(8) - Check fluid level and adjust to manufacturer’s

      specification. Suggest checking charging system

      for proper operation.

         BATTERY CABLES, WIRES AND CONNECTORS