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Mitsubishi Montero (1998+). Manual - part 106

replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 1 .. Suggest repair or replacement.

Terminal loose, affecting

performance ............ B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Inoperative includes intermittent operation or out

of OEM specification.

ACTUATORS (VACUUM)

ACTUATOR (VACUUM) INSPECTION

Condition Code Procedure

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A .. Require repair or replacement

of hardware.

Connector broken ........ A .. Require repair or replacement.

Connector (Weatherpack

type) leaking .......... A .. Require repair or replacement.

Connector melted,

affecting performance .. A ........... ( 1) Require repair or

replacement.

Connector melted, not

affecting performance .. 2 ........... ( 1) Suggest repair or

replacement.

Connector missing ....... C ............ Require replacement.

Inoperative ............. A ........ (2) Require replacement.

Leaking (vacuum) ........ A .. Require repair or replacement.

Linkage bent, affecting

performance ............ A ... Require repair or replacement

of linkage.

Linkage bent, not

affecting performance .. 2 ... Suggest repair or replacement

of linkage.

Linkage binding, affecting

performance ............ A ... Require repair or replacement

of linkage.

Linkage binding, not

affecting performance .. 1 ... Suggest repair or replacement

of linkage.

Linkage broken A Require repair or replacement

of linkage.

Linkage loose, affecting

performance ............ A ... Require repair or replacement

of linkage.

Linkage loose, not

affecting performance .. 1 ... Suggest repair or replacement

of linkage.

Linkage missing ......... C ............ Require replacement.

Linkage noisy ........... 2 .. Suggest repair or replacement.

Missing ................. C ............ Require replacement.

Noisy ................... 2 .. Suggest repair or replacement.

Out of adjustment ....... A .. Require repair or replacement.

Terminal burned, affecting

performance ............ A ........... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance ............ B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Inoperative includes intermittent operation or out

of OEM specification.

AXLES

AXLE INSPECTION

Condition Code Procedure

Bent .................... A ............ Require replacement.

Broken .................. A ............ Require replacement.

End play exceeds

specifications ......... B .. Require repair or replacement.

Flange bent ............. A ............ Require replacement.

Flange threads stripped . A .. Require repair or replacement.

Twisted ................. A ............ Require replacement.

Worn, affecting

performance ............ A ............ Require replacement.

BEARINGS AND RACES

NOTE: When replacing or repacking bearings, grease seal

replacement is required. You are not required to replace

these components in axle sets. Determine the need to

replace based upon the individual component conditions

that follow.

BEARING AND RACE INSPECTION

Condition Code Procedure

Bearing end-play exceeds

specifications ......... B .. Require adjustment of bearing,

if possible. If proper

adjustment cannot be obtained,

require replacement of bearing

assembly.

Bearing rollers, balls or

races are worn, pitted, or

feel rough when rotated as

an assembly ............ B .. Require replacement of bearing

assembly.

BELL CRANKS

BELL CRANK INSPECTION

Condition Code Procedure

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Bent .................... A .. Require repair or replacement.

Broken .................. A .. Require repair or replacement.

Cracked ................. A .. Require repair or replacement.

Missing ................. C ............ Require replacement.

Worn, affecting

performance ............ A .. Require repair or replacement.

BELL HOUSINGS

See HOUSINGS (BELL, CASE, TAIL (EXTENSION) AND AUXILIARY) .

BUSHINGS (EXTERNAL)

BUSHING (EXTERNAL) INSPECTION

Condition Code Procedure

Attaching hardware

bent ................... B ... Require repair or replacement

of bent part if available;

otherwise, replace bushing.

Attaching hardware

broken ................. A ... Require replacement of broken

part if available; otherwise,

replace bushing.

Attaching hardware

corroded, affecting

structural integrity ... A . Require replacement of corroded

part if available; otherwise,

replace bushing.

Attaching hardware

incorrect .............. A .......... Require replacement of

incorrect part if available;

otherwise, replace bushing.

Attaching hardware

loose .................. A ... Require repair or replacement

of loose part if available;

otherwise, replace bushing.

Attaching hardware

missing ................ C .. Require replacement of missing

part if available; otherwise,

replace bushing.

Attaching hardware

threads damaged ........ A ... Require repair or replacement

of part with damaged threads if

available; otherwise, replace

bushing.

Attaching hardware threads

stripped (threads

missing) ............... A ..... Require replacement of part

with stripped threads if

available; otherwise, replace

bushing.

Binding ................. A .. Require repair or replacement.

Contaminated ............ 1 ............ Suggest replacement.

Deteriorated, affecting

performance ............ A .. Require repair or replacement.

Distorted, affecting

performance ............ A .. Require repair or replacement.

Missing ................. A ............ Require replacement.

Noisy ................... 2 .......... ( 1) Further inspection

required.

Rubber separating from

internal metal sleeve on

bonded bushing ......... A ............ Require replacement.

Seized .................. A ............ Require replacement.

Shifted (out of

position) .............. B .. Require repair or replacement.

Split ................... A ............ Require replacement.

Surface cracking (weather-

checked) ............... .. ........ No service suggested or

required.

Worn, affecting

performance ............ A .. Require repair or replacement.

Worn close to the end of

its useful life ........ 1 ............ Suggest replacement.

(1) - If noise isolated to bushing, suggest repair or

replacement.

CAUTION: Use only approved lubricant on rubber bushings.

Petroleum-based lubricants may damage rubber bushings.

CABLES (SPEEDOMETER)

CABLE (SPEEDOMETER) INSPECTION

Condition Code Procedure

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Bent .................... A .. Require repair or replacement.

Binding ................. A .. Require repair or replacement.

Bracket bent, affecting

performance ............ A .. Require repair or replacement.

Bracket bent, not

affecting performance .. .. ........ No service suggested or

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