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Mitsubishi Montero (1991+). Manual - part 32

Underfilled ............. B ................. Require repair.

RELAYS

RELAY INSPECTION

Condition Code Procedure

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Housing broken .......... A ............ Require replacement.

Housing cracked ......... 2 ............ Suggest replacement.

Inoperative ............. A ........ (1) Require replacement.

Melted, affecting

performance ............ A ........... ( 2) Require repair or

replacement.

Melted, not affecting

performance ............ 2 ........... ( 2) Suggest repair or

replacement.

Missing ................. C ............ Require replacement.

Terminal broken ......... A .. Require repair or replacement.

Terminal burned, affecting

performance ............ A ........... ( 2) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance ............ B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

(1) - Inoperative includes intermittent operation or out of

OEM specification.

(2) - Determine cause and correct prior to repair or

replacement of part.

SEALS

SEAL INSPECTION

Condition Code Procedure

Leaking ................. A ........... ( 1) Require repair or

replacement.

(1) - Require inspection of mating and sealing surface and

repair or replace as necessary.

SERVICE PORTS

SERVICE PORT INSPECTION

Condition Code Procedure

Application

does not match

refrigerant type ....... B ............ Require replacement.

Leaking ................. A .. Require repair or replacement.

Threads damaged ......... A .. Require repair or replacement.

Threads stripped (threads

missing) ............... A ............ Require replacement.

Valve cap leaking ....... A ... Require repair or replacement

of cap.

Valve cap missing ....... C .... Require replacement of valve

cap.

Valve core sticking ..... B .. Require repair or replacement.

SPRING LOCK COUPLINGS

SPRING LOCK COUPLING INSPECTION

Condition Code Procedure

Leaking ................. A ........... ( 1) Require repair or

replacement.

(1) - Require inspection of mating and sealing surface and

repair or replace as necessary.

SUCTION THROTTLING VALVES (STVS)

SUCTION THROTTLING VALVE (STV) INSPECTION

Condition Code Procedure

Connection damaged ...... B .. Require repair or replacement.

Fitting damaged ......... B .. Require repair or replacement.

Inoperative ............. A ........... ( 1) Require repair or

replacement.

Leaking ................. A .. Require repair or replacement.

Threads damaged ......... A .. Require repair or replacement.

Threads stripped (threads

missing) ............... A ............ Require replacement.

(1) - Inoperative includes intermittent operation or out of

OEM specification.

SWITCHES (ELECTRICAL)

SWITCH (ELECTRICAL) INSPECTION

Condition Code Procedure

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Binding, affecting

performance ............ A .. Require repair or replacement.

Binding, not affecting

performance ............ 2 .. Suggest repair or replacement.

Broken .................. A .. Require repair or replacement.

Burned, affecting

performance ............ A ........... ( 1) Require repair or

replacement.

Burned, not affecting

performance ............ 2 ........... ( 1) Suggest repair or

replacement.

Cracked, affecting

performance ............ A .. Require repair or replacement.

Cracked, not affecting

performance ............ 1 .. Suggest repair or replacement.

Malfunctioning .......... A ........... ( 2) Require repair or

replacement.

Melted, affecting

performance ............ A ........... ( 1) Require repair or

replacement.

Melted, not affecting

performance ............ 2 ........... ( 1) Suggest repair or

replacement.

Missing ................. C ........ (3) Require replacement.

Out of adjustment ....... B .. Require repair or replacement.

Pressure switch leaking . A .. Require repair or replacement.

Terminal broken ......... A .. Require repair or replacement.

Terminal burned, affecting

performance ............ A ........... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance ............ B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads damaged ......... A .. Require repair or replacement.

Threads stripped (threads

missing) ............... A ............ Require replacement.

Won’t return ............ A .. Require repair or replacement.

Worn .................... 1 ............ Suggest replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Includes inoperative, intermittent operation, or failure

to perform all functions.

(3) - Missing includes high pressure cut-off switches not

installed during a retrofit from R12 to R134a.

TENSIONERS

TENSIONER INSPECTION

Condition Code Procedure

Alignment incorrect ..... B .. Require repair or replacement.

Application incorrect ... B ............ Require replacement.

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Bearing worn ............ 1 ............ Suggest replacement.

Belt tension incorrect .. B ... Require adjustment or repair.

Bracket cracked ......... A .. Require repair or replacement.

Housing cracked ......... A .. Require repair or replacement.

Missing ................. C ............ Require replacement.

Noisy ................... 2 ............ Suggest replacement.

Pulley damaged, affecting

belt life .............. A ............ Require replacement.

Seized .................. A .. Require repair or replacement.

THERMISTORS AND PRESSURE SENSORS

NOTE: Includes, but not limited to, In-Car Temperature, Ambient

Air Temperature, Sun Load Sensor, etc.

THERMISTOR AND PRESSURE SENSOR INSPECTION

Condition Code Procedure

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Calibration incorrect ... B .. Require repair or replacement.

Connector broken ........ A .. Require repair or replacement.

Connector (Weatherpack

type) leaking .......... A .. Require repair or replacement.

Connector melted,

affecting performance .. A ........... ( 1) Require repair or

replacement.

Connector melted, not

affecting performance .. 2 ........... ( 1) Suggest repair or

replacement.

Connector missing ....... C ............ Require replacement.

Inoperative ............. A ........... ( 2) Require repair or

replacement.

Missing ................. C ............ Require replacement.

Terminal burned, affecting

performance ............ A ........... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance ... 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

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