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PISTON AND CONNECTING ROD TSB Revision ENGINE OVERHAUL <2.4L ENGINE> 11B-60 2. Check for clearance between the piston ring and ring groove. If it exceeds the limit, replace the ring or piston, or Standard value: Number 1: 0.03 − 0.07 mm (0.0012 − 0.0027 inch) Number 2: 0.02 − 0.06 mm (0.0008 − 0.0023 inch) Limit: 0.1 mm (0.003 inch) 3. Insert the piston ring into the cylinder bore. Force the ring down with a piston, the piston crown being in contact with Standard value: Number 1: 0.15 − 0.30 mm (0.006 − 0.012 inch) Number 2: 0.28 − 0.43 mm (0.011 − 0.017 inch) Oil: 0.10 − 0.40 mm (0.003 − 0.015 inch) Limit: Number 1, Number 2: 0.8 mm (0.03 inch) . CRANKSHAFT PIN OIL CLEARANCE <PLASTIC 1. Remove oil from the crankshaft pin and the connecting rod bearing. 2. Cut plastic gauging material to the same length as the width of the bearing and place it on the pin, parallel with its axis. 3. Install the connecting rod cap carefully and tighten the nuts to the specified torque. 4. Carefully remove the connecting rod cap. 5. Measure the width of the plastic gauging material at its widest part by using a scale printed on the plastic gauging Standard value: 0.02 − 0.05 mm (0.0008 − 0.0019 inch) Limit: 0.1 mm (0.003 inch) AK300195 AK301481AC PISTON RING PISTON RING GAP PUSH IN BY AK300196 PLASTIC GAUGING AC AK300197 PLASTIC GAUGING AC |