Mitsubishi Space Star. Manual - part 105

CLUTCH  – 

Clutch Pedal <4G93, F9Q1>

21-3

CLUTCH PEDAL <4G93, F9Q1>

REMOVAL AND INSTALLATION

Post-installation Operation
Clutch Pedal Adjustment (Refer to P.21-2.)

23 Nm

13 Nm

23 Nm

12 Nm

11

10

9

2

5

4

6

8

1

3

7

Removal steps

1. Clevis pin
2. Bolt
3. Clutch pedal return spring
4. Clutch pedal bushing
5. Pipe
6. Clutch pedal

7. Pedal pad
8. Stopper
9. Clutch switch

10. Lock nut



A



11. Master cylinder member assembly

INSTALLATION SERVICE POINT



A



MASTER CYLINDER MEMBER ASSEMBLY

Tighten the clutch master cylinder mounting nuts (A), and
then the master cylinder member assembly mounting bolts
(B).

NOTE
The master cylinder member assembly can not be positioned
correctly if the pedal mounting bolts (B) are tightened first
as the their holes are oblong holes.

A

B

CLUTCH  – 

Clutch Pedal <4G93, F9Q1>

21-4

INSPECTION

CLUTCH SWITCH CHECK

1.

Connect the circuit tester (

Ω

range) to the connector of

the clutch switch.

2.

If there is no continuity when the plunger is pushed into
the outer case so as to be stuck from the surface of the
outer case for less than 4mm and if there is continuity
when the plunger is released, the switch is in good
condition.

4 m m

No continuity

Continuity

<4G93>

<F9Q1>

CLUTCH  – 

Clutch Control <F9Q1>

21-5

CLUTCH CONTROL <F9Q1>

REMOVAL AND INSTALLATION

Pre-removal Operation
Clutch Fluid Draining (Refer to P.21-2)

Post-installation Operation



Clutch Fluid Supplying



Clutch Line Bleeding (Refer to P.21-3)



Clutch Pedal Adjustment (Refer to P. 21-2)

1

2

3

4

5

6

6

6

13 Nm

20 Nm

<L.H. drive vehicles>

<R.H. drive vehicles>

Clutch master cylinder removal
steps



Battery, battery tray



Intercooler pipe
(Refer to GROUP 15 – Intercooler)



Air cleaner



Transmission mount, transmission
mount bracket
(Refer to GROUP 22 – Manual 
Transmission)



Fuel filter

1. Clevis pin

2. Clutch tube connection 

(Master cylinder side)

3. Reservoir hose connection
4. Clutch master cylinder

Clutch line removal steps

5. Clutch tube connection 

(Transmission side)

6. Clutch tube assembly

CLUTCH  – 

Clutch Control <F9Q1>

21-6

DISASSEMBLY AND REASSEMBLY

CLUTCH MASTER CYLINDER

Caution:
Do not disassemble piston assembly. The piston assembly can not be reassembled.

3

1

2

Piston repair kit

Clutch fluid:
Brake fluid DOT3 or DOT4

Grease: Rubber grease

2

5

3

3

4

Disassembly steps

1. Piston stopper ring



A



2. Push rod assembly
3. Piston assembly

4. Connector
5. Clutch master cylinder body

INSTALLATION SERVICE POINT



A



PUSH ROD ASSEMBLY INSTALLATION

Set the length of the push rod assembly to the shown dimension
to make the adjustment of the clutch pedal easier.

114

±

0.5 mm