Mitsubishi Lancer. Manual - part 205

CHARGING SYSTEM

ENGINE ELECTRICAL

16-12

ALTERNATOR ASSEMBLY

REMOVAL AND INSTALLATION <4G1>

M1161001400548

Pre-removal Operation
• Under Cover Removal

• Drive Belt Removal (Refer to GROUP 11A - Crankshaft 

Pulley 

P.11A-16

).

Post-installation Operation
• Drive Belt Installation (Refer to GROUP 11A - Crankshaft 

Pulley 

P.11A-16

).

• Drive Belt Tension Adjustment (Refer to GROUP 11A - 

On-vehicle Service 

P.11A-7

). 

• Under Cover Installation

AC303729

1

2

4

3

44 ± 10 N·m

23 ± 2 N·m

24 ± 3 N·m

12 ± 2 N·m

AB

13 ± 3 N·m

Removal steps 

1.

Power steering pressure hose 
clamp

2.

Alternator connector and terminal

3.

Alternator adjusting brace

<<

A

>>

4.

Alternator assembly

REMOVAL SERVICE POINT
<<A>> ALTERNATOR ASSEMBLY 
REMOVAL

Remove the alternator assembly from above the 
vehicle.

CHARGING SYSTEM

ENGINE ELECTRICAL

16-13

REMOVAL AND INSTALLATION <4G6>

M1161001401347

Pre-removal Operation
• Battery and Battery Tray Removal

• Under Cover Removal

• Strut Tower Bar Removal (Refer to GROUP 42 

P.42-9

).

• Drive Belt Removal (Refer to GROUP 11C - Crankshaft 

Pulley 

P.11C-16

).

• Air Cleaner Assembly Removal (Refer to GROUP 15 

P.15-3

).

Post-installation Operation
• Air Cleaner Assembly Installation (Refer to GROUP 15 

P.15-3

).

• Drive Belt Installation (Refer to GROUP 11C - Crankshaft 

Pulley 

P.11C-16

).

• Strut Tower Bar Installation (Refer to GROUP 42 

P.42-9

).

• Drive Belt Tension Adjustment (Refer to GROUP 11C - 

On-vehicle Service 

P.11C-7

). 

• Under Cover Installation

• Battery and Battery Tray Installation

AC504936

1

1

2

3

18 ± 3 N·m

12 ± 2 N·m

<M/T>

<A/T>

AB

Removal steps 

1.

Shift cable connection

<<

A

>>

2.

Shift cable and shift cable bracket 
assembly

3.

Vehicle speed sensor connector

Removal steps (Continued)

AC303827

6

5

8

4

9

7

22 ± 4 N·m

23 ± 3 N·m

8.8 ± 1.0 N·m

44 ± 10 N·m

AB

13 ± 3 N·m

Removal steps 

4.

Battery wiring harness clamp

5.

Engine oil pressure switch 
connection

6.

Alternator connector and terminal

<<

B

>>

7.

Alternator assembly

8.

Water pump pulley

9.

Alternator brace

CHARGING SYSTEM

ENGINE ELECTRICAL

16-14

REMOVAL SERVICE POINT
<<A>> SHIFT CABLE AND SHIFT CABLE 
BRACKET ASSEMBLY REMOVAL

Remove the shift cable bracket installation bolt with 
the shift cable installed on the shift cable bracket, 
and remove the shift cable and shift cable bracket 
assembly from the transmission.

<<B>> ALTERNATOR ASSEMBLY 
REMOVAL

AC302930AB

Alternator
assemnly

After removing the alternator assembly installation 
bolts and nut, move the alternator assembly to the 
transmission side and remove the alternator assem-
bly upward the engine room through the clearance 
between the transmission and the inlet manifold.

CHARGING SYSTEM

ENGINE ELECTRICAL

16-15

 DISASSEMBLY AND REASSEMBLY

M1161001600166

AK202845

1

2

3

4

5

6

7

8

9

10

11

12

13

14

AE

4.4 ± 1.0 N·m

3.7 ± 0.7 N·m

189 ± 19 N·m

3.7 ± 0.7 N·m

Disassembly steps 

<<

A>>

1. Front bracket assembly

<<

B>>

2. Alternator pulley

>>B

<< 3. Rotor

4. Rear bearing
5. Bearing retainer
6. Front bearing
7. Front bracket

<<

C>>

8. Stator
9. Plate

<<

C>> >>A

<< 10. Regulator assembly

11. Brush
12. Rubber packing
13. Rectifier
14. Rear bracket

Disassembly steps (Continued)