Mitsubishi Lancer. Manual - part 27

QUARTER, OUTER <SEDAN>

WELDED PANEL REPLACEMENT

3-26

NOTE ON REPAIR WORK
INSTALLATION

1. When attaching the quarter outer, apply sealant to 

the areas indicated in the illustration.
Attach the rear pillar silencer protector, and fill the 
gaps with butyl tape.

2. Assemble the quarter outer, then cover the hole 

and flange with bolt and aluminium tape and fill 
the hole with foam materials A and B as shown in 
the figure of the instructions.

• FOAM (Hole A): 3M ATD ULTRAPRO 

Panel foam-Yellow

• FOAM (Hole B): 3M ATD Super panel filler

3. Wait 2 hours after filling the foam material to 

remove the bolt and aluminium tape, then melt the 
foam materials with a soldering gun so a clip, etc. 
can thoroughly be inserted in the hole filled with 
foam materials.

4. Reference

Parts replacement is advised. depending on the 
damaged range.

CAUTION

Avoid the fuel filler bracket (left side).

AB301083

Rear pillar 
silencer protector

AB

 : Body sealant

AB301084

A

A

B

AB

AB301077AB

AB300903

AB

: Cuttable range

QUARTER, OUTER <SEDAN>

WELDED PANEL REPLACEMENT

3-27

NOTES

QUARTER, OUTER <WAGON>

WELDED PANEL REPLACEMENT

3-28

QUARTER, OUTER <WAGON>

M4030008000172

Spot welding

MIG plug welding      : indicates two panels to be welded
                                  : indicates three panels to be welded

MIG spot welding

MIG arc welding (continuous)

Braze welding

Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)

(                                                               )

Symbol

Operation description

AB300749

AB300821

AB

AB301086AB

A

B

C

A

B

C

D

140 ± 70 mm

160 ± 50 mm

E

REPAIR WELDS

3 points 
left side

Acoustic foam

QUARTER, OUTER <WAGON>

WELDED PANEL REPLACEMENT

3-29

CAUTION

Do not use heat at areas using foam material as the foam material may burn.

NOTE ON REPAIR WORK
INSTALLATION

1. To reinforce the strength of the rear gate pillar cut 

area, cut only the side outer panel from 50 mm 
above the cut area of the gate pillar.

2. To prevent the foam materials from dripping, apply 

urethane foam to bury the inside of the 
wheelhouse arch.

3. When assembling the quarter outer panel, apply 

in advance body sealant to the areas shown in the 
figure of the instructions.

AB301087

E

D

200 ± 30 mm

AB301090AB

50 mm

AB300904

AB300904

Urethane foam

AB

: Body sealant