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Mitsubishi Lancer (4A9 engine). Manual - part 33

ACA00783AB

Cylinder head gasket

Cylinder
block

ACA00940

2 mm or

3 mm

Cylinder head gasket

Cylinder block

CYLINDER HEAD GASKET

ENGINE MECHANICAL <4A9>

11A-46

2. Apply the sealant to the top surface of the cylinder

block as shown.

Specified sealant: ThreBond 1217G or equiv-
alent

3. Install the cylinder head gasket to the cylinder

block.
NOTE:

•

Install the cylinder head gasket immediately
after the application of sealant.

•

When the cylinder head gasket is installed to
the cylinder block, check that the sealant is
securely applied to the bead line of the cylin-
der head gasket.

4. Apply the sealant to the top surface of the cylinder

head gasket as shown.

Specified sealant: ThreeBond 1217G or
equivalent

CAUTION

After the installation, until a sufficient period of
time (one hour or more) elapses, do not apply the
engine oil or water to the sealant application area
or start the engine.
5. Install the cylinder head assembly.

NOTE: Install the cylinder head assembly immedi-
ately after the application of sealant.

>>B<< CYLINDER HEAD BOLT INSTALLATION

AK401051

15 mm

29 mm

40 mm

1. Inspect all reused cylinder head bolts according to

the following procedure.
(1) Measure the outside diameter shown in the

illustration (arrow "A").

(2) Measure the smaller outside diameter shown

in the illustration (arrow "B").

(3) When the difference between the outside

diameters (arrow "A" and "B") exceeds the
standard value, replace the cylinder head bolt.

Standard value: 0

− 0.15 mm

2. Install the cylinder head bolts and washers onto

the cylinder head.

AK305406AB

Timing chain side

3. Tighten the cylinder head bolts to the specified

torque in the order shown in the figure in two or
three steps.

Tightening torque: 25

± 1 N⋅m

CYLINDER HEAD GASKET

ENGINE MECHANICAL <4A9>

11A-47

CAUTION

• When the tightening angle is smaller than the

specified tightening angle, the appropriate
tightening capacity cannot be secured.

•

AK304945

Paint mark

180

to 184

When the tightening angle is larger than the
specified tightening angle, remove the bolt to
start from the beginning again according to
the procedure.

4. Put a paint mark on the cylinder head bolt head

and cylinder head, tighten to 180

° to184° in the

order shown in the figure, and check that the paint
mark on the cylinder head bolt head aligns with
the paint mark on the cylinder head.

>>C<< CAMSHAFT BEARING CAP/FRONT
CAMSHAFT BEARING CAP INSTALLATION

AC205417

E 4

Bearing cap No.

Identification of
inlet side and
exhaust side

Engine front

Front mark

1. The No.2 to No.5 bearing caps are equally

shaped for both the inlet and exhaust camshafts.
Be sure to correctly install them by referring to the
identification marks.

Identification mark (stamped on the front

and No.2 to No.5 bearing caps)

I: Inlet
E: Exhaust

AC403719

Engine front

Front camshaft
bearing cap

Camshaft bearing cap

2. Tighten each camshaft bearing cap mounting

bolts to the specified torque in the order shown,
and then tighten the front camshaft bearing cap
mounting bolts as well.

Tightening torque:

± 1 N⋅m (Camshaft bearing cap mounting

bolts)

± 1 N⋅m (Front camshaft bearing cap mount-

ing bolts)

AC700024AB

MB991454

MB991928

MB991527

AC700023AB

MB991454

MB991895

MB991527

CYLINDER HEAD GASKET

ENGINE MECHANICAL <4A9>

11A-48

3. Install special tool engine hanger (MB991928 or

MB991895) which was installed for supporting the
engine and transmission assembly when the
valve timing chain was removed (Refer to ).

4. Remove the garage jack which supports the

engine and transmission assembly.

5. Remove the engine oil pan installed temporarily.

>>D<< RADIATOR UPPER HOSE/HOSE CLIP
INSTALLATION

CAUTION

Never reuse the hose clip whose claw is broken
off to prevent the rusting.
1. Make mating mark on a new hose clip in the same

position as the remove one.

AC606082

Protrusion

Pipe, fitting, or etc.

Mating marks

2. Insert the radiator hose until the protrusion of the

pipe.

3. Align the mating marks on the radiator hose and

hose clip.

4. Remove the hose clip claw and shorten the hose

clip, then install the radiator hose.

>>E<< FUEL HIGH-PRESSURE HOSE
CONNECTION

AC403077AB

Fuel high-pressure
hose

Stopper

CAUTION

After connecting the fuel high-pressure hose,
slightly pull it in the pull-out direction to check
that it is installed firmly. In addition, check that
there is approximately 1 mm play. After the
check, install the stopper securely.

TIMING CHAIN

ENGINE MECHANICAL <4A9>

11A-49

TIMING CHAIN

REMOVAL AND INSTALLATION

M1112007201725

Pre-removal operation
• Engine Room Under Cover Front B and Engine Room

Side Cover (RH) Removal (Refer to GROUP 51

− Under

Cover ).

• Engine Coolant Draining (Refer to GROUP 14 − On-vehi-

cle Service, Engine Coolant Replacement ).

• Engine Oil Draining (Refer to GROUP 12 − On-vehicle

Service, Engine Oil Replacement ).

• Cylinder Head Cover Assembly Removal (Refer to ).

• Crankshaft Damper Pulley Removal (Refer to ).
• Engine Oil Pan Removal (Refer to ).

• Water Pump Pulley Removal (Refer to GROUP 14 −

Water Pump ).

Post-installation operation
• Water Pump Pulley Installation (Refer to GROUP 14 −

Water Pump ).

• Engine Oil Pan Installation (Refer to ).
• Crankshaft Damper Pulley Installation (Refer to ).

• Cylinder Head Cover Assembly Installation (Refer to ).

• Drive Belt Tension Check and Adjustment (Refer to ).
• Engine Oil Refilling (Refer to GROUP 12 − On-vehicle

Service, Engine Oil Replacement ).

• Engine Coolant Refilling (Refer to GROUP 14 − On-vehi-

cle Service, Engine Coolant Replacement ).

• Engine Room Under Cover Front B and Engine Room

Side Cover (RH) Installation (Refer to GROUP 51

− Under

Cover ).

ACA00817AB

11 ± 3 N·m

38 ± 5 N·m

9.0 ± 2.0 N·m

9.5 ± 2.5 N·m

23 ± 6 N·m

42 ± 16 N·m

9.5 ± 2.5 N·m

42 ± 16 N·m

9.5 ± 2.5 N·m

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