Mitsubishi Lancer Evolution X. Manual - part 62

 

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Mitsubishi Lancer Evolution X. Manual - part 62

 

 

11A-1

GROUP 11A

ENGINE 

MECHANICAL

CONTENTS

GENERAL INFORMATION . . . . . . . .

11A-2

ENGINE DIAGNOSIS. . . . . . . . . . . . .

11A-2

SERVICE SPECIFICATIONS. . . . . . .

11A-3

SEALANTS  . . . . . . . . . . . . . . . . . . . .

11A-3

SPECIAL TOOLS. . . . . . . . . . . . . . . .

11A-4

ON-VEHICLE SERVICE. . . . . . . . . . .

11A-7

DRIVE BELT TENSION CHECK. . . . . . . . . 

11A-7

AUTO-TENSIONER CHECK  . . . . . . . . . . . 

11A-8

VALVE CLEARANCE CHECK AND  
ADJUSTMENT  . . . . . . . . . . . . . . . . . . . . . . 

11A-10

IGNITION TIMING CHECK . . . . . . . . . . . . . 

11A-10

CURB IDLE SPEED CHECK  . . . . . . . . . . . 

11A-12

IDLE MIXTURE CHECK . . . . . . . . . . . . . . . 

11A-13

COMPRESSION PRESSURE CHECK. . . . 

11A-15

MANIFOLD VACUUM CHECK . . . . . . . . . . 

11A-16

TIMING CHAIN ELONGATION VISUAL  
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

11A-17

CRANKSHAFT PULLEY  . . . . . . . . . .

11A-21

REMOVAL AND INSTALLATION  . . . . . . . . 

11A-21

CAMSHAFT  . . . . . . . . . . . . . . . . . . . .

11A-25

REMOVAL AND INSTALLATION  . . . . . . . . 

11A-25

VALVE STEM SEAL . . . . . . . . . . . . . .

11A-40

REMOVAL AND INSTALLATION  . . . . . . . . 

11A-40

OIL PAN  . . . . . . . . . . . . . . . . . . . . . . .

11A-48

REMOVAL AND INSTALLATION  . . . . . . . . 

11A-48

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 

11A-50

CRANKSHAFT OIL SEAL  . . . . . . . . .

11A-51

REMOVAL AND INSTALLATION  . . . . . . . . 

11A-51

CYLINDER HEAD GASKET . . . . . . . .

11A-54

REMOVAL AND INSTALLATION  . . . . . . . . 

11A-54

TIMING CHAIN . . . . . . . . . . . . . . . . . .

11A-66

REMOVAL AND INSTALLATION  . . . . . . . . 

11A-66

ENGINE ASSEMBLY . . . . . . . . . . . . .

11A-76

REMOVAL AND INSTALLATION  . . . . . . . . 

11A-76

GENERAL INFORMATION

TSB Revision

ENGINE MECHANICAL

11A-2

GENERAL INFORMATION

M1111000101304

The 4B11 (2.0 L) engine is an in-line four-cylinder 
engine. The cylinder numbers are assigned as 
1-2-3-4 from the front of the engine (timing chain 
side). The firing order is 1-3-4-2.

ENGINE DIAGNOSIS

M1111000700392

ITEM

SPECIFICATION

Type

In-line DOHC

Number of cylinders

4

Bore mm (in)

86 (3.39)

Stroke mm (in)

86 (3.39)

Total displacement cm

3

 (cu. in)

1,998 (121.9)

Compression ratio

9.0

Firing order

1-3-4-2

Valve timing

Intake valve

Opens (BTDC)

10°  − 35°

Closes (ABDC)

62°  − 37°

Exhaust valve

Opens (BBDC)

44°  − 9°

Closes (ATDC)

0°  − 35°

SYMPTOM

PROBABLE CAUSE

REMEDY

Compression is too 
low

Blown cylinder head gasket

Replace the gasket.

Worn or damaged piston rings

Replace the rings.

Worn piston or cylinder

Repair or replace the piston and/or the 
cylinder block.

Worn or damaged valve seat

Repair or replace the valve and/or the 
seat ring

Drop in engine oil 
pressure

Engine oil level is too low

Check the engine oil level.

Malfunction of engine oil pressure switch

Replace the engine oil pressure switch.

Clogged oil filter

Install a new filter.

Worn oil pump gears or cover

Replace the gears and/or the cover.

Thin or diluted engine oil

Change the engine oil to the correct 
viscosity.

Stuck (opened) oil relief valve

Repair the relief valve.

Excessive bearing clearance

Replace the bearings.

Engine oil pressure 
too high

Stuck (closed) oil relief valve

Repair the relief valve.

Noisy valves

Incorrect valve clearance

Adjust valve clearance

Thin or diluted engine oil (low engine oil 
pressure)

Change the engine oil.

Worn or damaged valve stem or valve 
guide

Replace the valve and/or the guide.

SERVICE SPECIFICATIONS

TSB Revision

ENGINE MECHANICAL

11A-3

SERVICE SPECIFICATIONS

M1112000301914

SEALANTS

M1112000502063

Connecting rod 
noise/main bearing 
noise

Insufficient oil supply

Check the engine oil level.

Thin or diluted engine oil

Change the engine oil.

Excessive bearing clearance

Replace the bearings.

SYMPTOM

PROBABLE CAUSE

REMEDY

Item

Standard value

Limit

Drive belt tension

Vibration frequency Hz 
(Reference)

98 − 124

Tension N (lb) (Reference) 248 − 400 (56 − 

90)

Valve clearance (at cold) mm (in)

Intake valve

0.20 ± 0.03 

(0.008 ± 0.0012)

Exhaust valve

0.30 ± 0.03 

(0.012 ± 0.0012)

Basic ignition timing at idle

5° BTDC ± 3°

Actual ignition timing at curb idle

Approximately 
10°  BTDC

CO contents %

0.5 or less

HC contents  ppm

100 or less

Curb idle speed  r/min

700 ± 100

Compression pressure (200 r/min)  kPa (psi)

1,090 (158)

Minimum 750 
(109)

Compression pressure difference of all cylinder  kPa (psi)

100 (14)

Intake manifold vacuum at curb idle  kPa (in Hg)

Minimum 60 (18)

Item

Specified sealant

Rocker cover (matching area of the cylinder head 
and the timing chain case assembly)

Three bond 1217G (Mitsubishi Genuine Part 
No.1000A923), Three bond 1227D, LOCTITE 5900 or 
equivalent

Engine oil pan

Three bond 1217G (Mitsubishi Genuine Part 
No.1000A923), Three bond 1227D, Three bond 1207F 
(Mitsubishi Genuine Part No.1000A992), LOCTITE 
5971, LOCTITE 5970, LOCTITE 5900 or equivalent

Flywheel bolt

Three bond 1324 or exact equivalent

Crankshaft rear oil seal case

Three bond 1227D, LOCTITE 5971 or equivalent

Cylinder head gasket (matching area of the cylinder 
block and the cylinder head)

Three bond 1217G (Mitsubishi Genuine Part 
No.1000A923), LOCTITE 5900 or equivalent

Timing chain case assembly

SPECIAL TOOLS

TSB Revision

ENGINE MECHANICAL

11A-4

SPECIAL TOOLS

M1112000602640

Tool

Tool number and name

Supersession

Application

MB992080
Belt tension meter set

a: MB992081

Belt tension meter

b: MB992082

Mic assembly

Tool not available

Drive belt tension 
(frequency) measurement

MB991958
Scan tool (M.U.T.-III sub 
assembly)

a: MB991824

Vehicle communication 
interface (V.C.I.)

b: MB991827

M.U.T.-III USB cable

c: MB991910

M.U.T.-III main harness A 
(Vehicles with CAN 
communication system)

d: MB991911

M.U.T.-III main harness B 
(Vehicles without CAN 
communication system)

e: MB991914

M.U.T.-III main harness C 
(for Chrysler models only)

f: MB991825

M.U.T.-III adapter harness

g: MB991826

M.U.T.-III trigger harness

MB991824-KIT
NOTE: MB991826 
M.U.T.-III Trigger 
Harness is not 
necessary when 
pushing V.C.I. 
ENTER key.

CAUTION

For vehicles with CAN 
communication, use 
M.U.T.-III main harness A 
to send simulated vehicle 
speed. If you connect 
M.U.T.-III main harness B 
instead, the CAN 
communication does not 
function correctly.

• Standard ignition timing 

check

• Idle speed check

B992080

a

b

MB991910

MB991826

MB991958

MB991911

MB991914

MB991824

MB991827

MB991825

DO NOT USE

a

b

c

d

e

f

g

DO NOT USE

 

 

 

 

 

 

 

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