Mitsubishi Lancer Evolution IX. Manual - part 102

 

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Mitsubishi Lancer Evolution IX. Manual - part 102

 

 

00-1

GROUP 00

GENERAL

CONTENTS

HOW TO USE THIS MANUAL. . . . . .

00-2

HOW TO USE 
TROUBLESHOOTING/INSPECTION 

 

SERVICE POINTS . . . . . . . . . . . . . . .

00-5

VEHICLE IDENTIFICATION  . . . . . . .

00-14

GENERAL DATA AND 

 

SPECIFICATIONS . . . . . . . . . . . . . . .

00-17

PRECAUTIONS BEFORE SERVICE.

00-18

SUPPLEMENTAL RESTRAINT 

 

SYSTEM (SRS) . . . . . . . . . . . . . . . . . .

00-22

SRS SERVICE PRECAUTIONS . . . . .

00-23

SUPPORT LOCATIONS FOR LIFTING 

 

AND JACKING . . . . . . . . . . . . . . . . . .

00-25

STANDARD PART/TIGHTENING-

 

TORQUE TABLE  . . . . . . . . . . . . . . . .

00-27

HOW TO USE THIS MANUAL

GENERAL

00-2

HOW TO USE THIS MANUAL

M1001000101083

SCOPE OF MAINTENANCE, REPAIR AND 
SERVICING EXPLANATIONS

This manual provides explanations, etc. concerning 
procedures for the inspection, maintenance, repair 
and servicing of the subject model. Note, however, 
that for engine and transmission-related component 
parts, this manual covers only on-vehicle inspec-
tions, adjustments, and the removal and installation 
procedures for major components. For detailed infor-
mation concerning the inspection, checking, adjust-
ment, disassembly and reassembly of the engine, 
transmission and major components after they have 
been removed from the vehicle, please refer to sepa-
rate manuals covering the engine and the transmis-
sion.

ON-VEHICLE SERVICE

"On-vehicle Service" is the procedure for performing 
inspections and adjustments of particularly important 
locations with regard to the construction and for 
maintenance and servicing, but other inspection (for 
looseness, play, cracking, damage, etc.) must also 
be performed.

INSPECTION

Under this title are presented inspection and check-
ing procedures to be performed by using special 
tools and measuring instruments and by feeling, but, 
for actual maintenance and servicing procedures, 
visual inspections should always be performed as 
well.

DEFINITION OF TERMS
STANDARD VALUE

Indicates the value used as the standard for judging 
the quality of a part or assembly on inspection or the 
value to which the part or assembly is corrected and 
adjusted. It is given by tolerance.

LIMIT

Shows the standard for judging the quality of a part 
or assembly on inspection and means the maximum 
or minimum value within which the part or assembly 
must be kept functionally or in strength. It is a value 
established outside the range of standard value.

REFERENCE VALUE

Indicates the adjustment value prior to starting the 
work (presented in order to facilitate assembly and 
adjustment procedures, and so they can be com-
pleted in a shorter time).

DANGER, WARNING, AND CAUTION

DANGER, WARNING, and CAUTION call special 
attention to a necessary action or to an action that 
must be avoided. The differences among DANGER, 
WARNING, and CAUTION are as follows:

• If a DANGER is not followed, the result is severe 

bodily harm or even death.

• If a WARNING is not followed, the result could be 

bodily injury.

• If a CAUTION is not followed, the result could be 

damage to the vehicle, vehicle components or 
service equipment.

INDICATION OF TIGHTENING TORQUE

Tightening torques (units: N

⋅m) are set to take into 

account the central value and the allowable toler-
ance. The central value is the target value, and the 
allowable tolerance provides the checking range for 
tightening torques. If bolts and nuts are not provided 
with tightening torques, refer to 

P.00-27

.

MODEL INDICATIONS

The following abbreviations are used in this manual 
for identification of model types.
MPI: Indicates the multipoint injection.
DOHC: Indicates an engine with the double over-
head camshaft.
MIVEC: Indicates an engine with the Mitsubishi Inno-
vative Valve timing Electronic Control system.
M/T: Indicates the manual transmission.
A/C: Indicates the air conditioner.

HOW TO USE THIS MANUAL

GENERAL

00-3

EXPLANATION OF MANUAL CONTENTS

AC311238

N

Denotes tightening torque.
For bolts and nuts which do
not have a tightening torque
listed, refer to the "Standard
Parts Tightening-torque Table" 

Indicates the 
group title.

Indicates the 
section title.

Indicates the 
group number.

Indicates the page number.

Indicates procedures to be performed be-
fore the work in that section is started, and
procedures to be performed after the work
in that section is finished.

Component diagram

A diagram of the component parts is pro-
vided near the front of each section in order
to give the reader a better understanding of
the installed condition of component parts. 

Mark      denotes nonreusable part.

Repair kit or parts sets are shown. 
(Only very frequently used parts are shown.)

Removal steps :
        The part designation number corresponds to 
        the number in the illustration to indicate remov-
        al steps.

 Disassembly steps :
        The part designation number corresponds to 
        the number in the illustration to indicate disas-
        sembly steps.         

Installation steps :
        Specified in case installation is impossible in
        reverse order of removal steps. Omitted if
        installation is possible in reverse order of 
        removal steps.

Reassembly steps :
        Specified in case reassembly is impossible in
        reverse order of removal steps. Omitted if
        reassembly is possible in reverse order of 
        disassembly steps.

Maintenance and servicing procedures

The numbers provided within the diagram indicate the
sequence for maintenance and servicing procedures.

AD

AC311239

35A-21

Classifications of major maintenance / service points

When there are major points relative to maintenance and servicing procedures (such as essential maintenance
and service points, maintenance and service standard values, information regarding the use of special tools, etc.), 
these are arranged together as major maintenance and service points and explained in detail.

<<A>> : Indicates that there are essential points for removal or disassembly.
>>A<< : Indicates that there are essential points for installation or reassembly.

Operating procedures,
cautions, etc. on removal,
installation, disassembly and
reassembly are described.

The title of the page
(following the page on which
the diagram of component
parts is presented) indicating
the locations of lubrication and
sealing procedures.

Indicates (by symbols) where
lubrication is necessary.

Symbols for lubrication, sealants and adhesives

Symbols are used to show the locations for lubrication
and for application of sealants and adhesives. 
These symbols are included in the diagram of compo-
nent parts or on the page following the component
parts page. The symbols do not always have accomp-
anying text to support that symbol.

Adhesive tape or butyl rubber tape

Grease
  (Multi-purpose grease unless there is a
  brand or type specified)
Sealant or adhesive

Brake fluid or automatic transmission fluid

Engine oil, gear oil or air conditioning com-
pressor oil

AD

HOW TO USE THIS MANUAL

GENERAL

00-4

 

 

 

 

 

 

 

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