Mitsubishi Lancer Evolution 8 MR. Manual - part 8

LANCER

EVOLUTION VIII

MR

FOREWORD

This manual contains details of the main changes to
the 2004 model Lancer Evolution VIII MR. Only
differences to the current Lancer Evolution VIII are
included, so please use this manual in conjunction with
the related information specified on the next page.
This information relates to the current vehicle (February
2004). Since specifications will change, some of the
information contained here will inevitably be
superseded.
Note that SI units are used in this manual. Old units are
not shown alongside them.
(However, old units are used for some figures we have
taken from existing documents).

Any opinions, requests, or questions concerning this
manual, should be written on the ‘Servicing
Comments Form’ at the end, and sent to us by fax.

February 2004

MITSUBISHI MOTOR CORPORATION

This manual is printed on recycled paper.

CONTENTS

General ..........................................

Body construction .......................

Standard measurements .............

Changing welded panels .............

Rust treatment..............................

Plastics parts................................

Body colour ..................................

Wiring layout and diagrams ........

Reference materials .....................

There are no changes to the shaded chapters,
so they are not included at all in this manual.

0

1

2

3

4

5

6

7

8

Title

No.

Issue date

Title

No.

Issue date

New model manuals

Body Service Manuals

•

Mirage, Lancer

1036F30

10/1995

•

Mirage, Lancer
(supplement)

1036F52

8/1996

•

Mirage, Lancer

1036F31

1/1996

•

Lancer Sedia

1036K50

5/2000

•

Mirage, Lancer

1036F32

8/1996

•

Lancer Sedia
(supplement)

1036K51

7/2000

•

Mirage, Lancer

1036F33

7/1997

•

Lancer Evolution VII
(supplement)

1036K52

5/2001

•

Lancer

1036F34

1/1998

•

Lancer Sedia
(supplement)

1036K53

10/2001

•

Mirage, Lancer

1036F35

10/1998

•

Lancer

1036F36

1/1999

•

Lancer

1036F37

12/1999

•

Lancer Sedia

1036K30

5/2000

•

Lancer Sedia

1036K31

7/2000

•

Lancer Evolution VII

1036K32

1/2001

Wiring layout diagram
Service Manuals

•

Lancer Sedia

1036K33

5/2001

•

Lancer Evolution VIII

1036K77

1/2003

•

Lancer Sedia

1036K34

5/2001

•

Lancer Evolution VII
MR (Supplement)

1036K80

2/2004

•

Lancer Evolution VII

1036K35

1/2001

•

Lancer Sedia

1036K36

5/2002

•

Lancer Evolution VIII

1036K37

1/2003

•

Lancer

1036K38

2/2003

•

Lancer

1036K39

12/2003

•

Lancer Evolution VIII MR

1036K40

2/2004

Service Manuals

Engine Service Manuals

•

Lancer Sedia

1036K00

5/2000

•

4G6 Engine

1039G46

1/2001

•

Lancer Sedia

1036K01

7/2000

•

4G6 Engine

1039G63

1/2003

•

Lancer Evolution VII
(supplement)

1036K02

1/2001

•

Lancer Sedia (supplement)

1036K03

5/2001

•

Lancer Sedia (supplement)

1036K04

10/2001

Transmission Service
Manuals

•

Lancer Evolution VII
(supplement)

1036K05

1/2002

•

W5M51 Manual
Transmission

1039M17

1/2001

•

Lancer Sedia (supplement)

1036K06

5/2002

•

W5M51Manual
transmission
(Supplement)

1039M22

1/2003

•

Lancer Evolution VII
(supplement)

1036K07

1/2003

•

W6MAA Manual
transmission

1039M23

1/2003

•

Lancer (supplement)

1036K08

2/2003

•

Lancer (supplement)

1036K09

12/2003

•

Lancer Evolution VIII MR

1036K10

2/2004

Related information

Precautions to be taken when servicing vehicles with seatbelts fitted with SRS Airbag and Pretensioners
Precautions
1. Incorrect inspection or servicing of SRS airbag and pretensioner fitted seatbelt parts, as well as any related

components, could lead to major damage or non-operation as a result of sudden, unintentional operation of SRS
airbag and pretensioner fitted seatbelts (incorrect deployment).

2. In cases where heating from painting processes occurs, the SRS-ECU, driver side airbag module, passenger side

airbag module, pre-tensioner fitted seatbelts, and cross springs, should be removed.

• 93°C and above: SRS-ECU, driver side airbag module, passenger side airbag module, cross springs
• 90°C and above: pretensioner fitted seatbelts
3. Inspections and servicing of SRS airbag and pretensioner fitted seatbelt parts and any related components must,

without fail, be done by a Mitsubishi Motors authorized dealer.

4. Inspections and servicing of SRS airbag and pretensioner fitted seatbelt parts and any related components must be

done paying scrupulous attention to the relevant service manual (particularly in the case of Group 52B – SRS
airbags).

 

0-1

GENERAL - MODEL LINE-UP, APPLIED VEHICLES

SECTION 0

GENERAL

CONTENTS

Model line-up

Note

¡

= Continued model

Applied vehicles

GH-CT9A: CT9A-0300001 ~

Model line-up...........................................0-1
Applied vehicle numbers .......................0-1

Main specifications.................................0-2

Model

Version

’04 Model Grade

Engine Model

Transmission

Fuel System

GH-CT9A

SNDFZ

SJDFZ

SJGFZ

¡

¡

¡

RS

RS

GSR

4G63
(2 000 DOHC 16 valve
intercooler turbo)

W5M51 (4WD, 5M/T)

W6MAA (4WD, 6 M/T)

MPI

0-2

GENERAL - MAIN SPECIFICATIONS

ITEM

GH-CT9A
SNDFZ

SJDFZ

SJGFZ

Class

Ordinary

Use

Passenger
vehicle

Body
shape

Saloon

4490
1770
1450

Vehicle length mm
Vehicle width mm
Vehicle height mm
Distance between axles mm

2625

Front

1515*

1

,

1500*

2

1515*

1

Distance between
wheels mm

Rear

1515*

1

,

1500*

2

1515*

1

Minimum ground clearance  mm

140

Length

1880

Width

1425

Interior dimensions
mm

Height

1185

Front

825

Dimensions

Body overhang  mm

Rear

875

Toe-in  mm

0±2

Camber *

3

-1º  00´ ±30´  or -2º  00´ ±30´

Castor

3º 55´  ±30´

Front
wheels

King pin angle

13º 45´

Toe-in  mm

3 ±2

Rear
wheels

Camber

-1º  00´  ±30´

Driving
devices

Tyre size

205/65R15  94H
235/45ZR17

235/45ZR17

MAIN SPECIFICATIONS

Notes
1. *1 in the case of vehicles fitted with 17 inch tyres *2 in the case of vehicles fitted with 15 inch tyres
2. *3 it is possible to select from 3 types of camber. This is be set to -1˚ 00´ ±30´ when shipped from the factory.